Rockwell-automation 20L PowerFlex 700L Frame 1X Liquid-Cooled Adjustab User Manual

Browse online or download User Manual for Equipment Rockwell-automation 20L PowerFlex 700L Frame 1X Liquid-Cooled Adjustab. Rockwell Automation 20L PowerFlex 700L Frame 1X Liquid-Cooled Adjustable Frequency AC Drive User Manual

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Installation Instructions
PowerFlex
®
700L Frame 1X
Liquid-Cooled Adjustable
Frequency AC Drive
Introduction When reading this document, look for this symbol “ ” to guide you
through the 6 BASIC STEPS needed to install and perform a Basic Start-Up
of the PowerFlex 700L Frame 1X drive. A Human Interface Module (HIM)
is required to perform the Basic Start-Up routine covered in this document.
The information provided is intended for qualified drive service
personnel only.
Reference Materials For detailed PowerFlex 700 information including advanced start-up
routines, programming, application considerations and related precautions,
refer to the following publications online at www.rockwellautomation.com/
literature:
To order paper copies of technical documentation, contact your local
Rockwell Automation distributor or sales representative.
To find your local Rockwell Automation distributor, visit
www.rockwellautomation.com/locations
Allen-Bradley Drives Technical
Support
Use the contacts below for PowerFlex 700 technical support including spare
parts information.
Documentation in Other
Languages
User Manuals are available in multiple languages at:
www.rockwellautomation.com/literature
Select publication language and, for example, type “20B-UM002” in the
search field.
Step x
Title Publication
PowerFlex 700 Series B User Manual 20B-UM002
PowerFlex Network Communications Adapter User Manuals 20COMM-UM
PowerFlex 70 Enhanced Control and
PowerFlex 700 Vector Control Reference Manual
PFLEX-RM004
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
Online at… By Email at… By Telephone at…
www.ab.com/support/abdrives suppor[email protected]ell.com 262-512-8176
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Summary of Contents

Page 1 - Frequency AC Drive

Installation InstructionsPowerFlex® 700L Frame 1X Liquid-Cooled Adjustable Frequency AC DriveIntroduction When reading this document, look for this

Page 2 - Table of Contents

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200910 Figure 3 Lifting Details Use handles to lift uni

Page 3 - Catalog Number Explanation

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200911 This drive is intended to be installed in an encl

Page 4

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200912 Recommended CoolantsTable 3 lists approved source

Page 5 - CE Conformity

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200913 The drive coolant must be compatible with the fol

Page 6

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200914 The following section is intended to provide gui

Page 7

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200915 For locations of the coolant inlet and outlet con

Page 8 - Component Locations

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200916 Grounding Guidelines for PWM AC Drives (publicati

Page 9 - Step 2 Mount the Drive

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200917 Wire RecommendationsType Wire Type(s) Descriptio

Page 10 - Figure 3 Lifting Details

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200918 The drive Safety Ground - PE must be connected to

Page 11 - Dimensions

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200919 Figure 6 Power Terminal Locations Table 5 Power

Page 12 - Drive Coolant Requirements

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20092 Catalog Number Explanation. . . . . . . . . . . .

Page 13

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200920 The PowerFlex 700L Frame 1X drive includes input

Page 14

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200921 Input Contactor PrecautionsOutput Contactor Preca

Page 15 - Drive Coolant Connections

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200922 The PowerFlex 700L Frame 1X drive contains protec

Page 16 - Recommended Reactors

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200923 The power jumpers PE-A, PE-C, PE-D, and PE-E are

Page 17 - Wire Recommendations

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200924 Important points to remember about I/O wiring:• U

Page 18 - Figure 5 Typical Grounding

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200925 Figure 10 shows the drive Main Control Board and

Page 19 - Power Wiring

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200926 Table 9 Vector Control Option I/O Terminal Design

Page 20

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200927 I/O Wiring ExamplesInput/Output Connection Exampl

Page 21 - Using Input/Output Contactors

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200928 3-Wire ControlInternal supply• No changes require

Page 22

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200929 By default, the user can program a digital input

Page 23 - PE-C, PE-D, and

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20093 Each PowerFlex 700L Frame 1X drive can be identifi

Page 24 - Step 5 I/O Wiring

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200930 2. Locate and remove Jumper J10 on the Main Contr

Page 25 - I/O Terminals

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200931 Table 10 Encoder Terminal Designations Table 11

Page 26

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200932 Figure 14 Sample Encoder Wiring I/O Connection E

Page 27 - I/O Wiring Examples

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200933 Up to eight RTD or NTC (negative temperature coef

Page 28

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200934 Table 12 J2 RTD Board I/O Function Settings Impo

Page 29

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200935 2. Determine the maximum voltage across RMAX usin

Page 30

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200936 When the “Mode” switch is up (open) the board use

Page 31

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200937 • This check list supports the Basic Start-Up men

Page 32

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200938 ❏ 7. Press the Enter key to display the Start-Up

Page 33

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200939 First Powerup Menu StructureEnglish?Français?Esp

Page 34

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20094 !ATTENTION: An incorrectly applied or installed b

Page 35

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200940 LCD Display ElementsHuman Interface Module (HIM)

Page 36

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200941 ALT FunctionsTo use an ALT function, start at the

Page 37 - Prepare For Drive Start-Up

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200942 – Speed/Torque Control & Direction Limits– Sp

Page 38

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200943 During a Start Up, the majority of applications r

Page 39 - First Powerup Menu Structure

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200944 Figure 19 Drive Status Indicators and DPI Port Lo

Page 40 - LCD Display Elements

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200945 Your application needs may require changing param

Page 41 - Start-Up Routines

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200946 For a complete listing of Faults and Alarms, refe

Page 42 - Figure 18 Start Up Menu

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200947 AlarmNo.Type(1)(1)See the PowerFlex 700 Series B

Page 43 - Running an Assisted Start Up

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200948 Drive does not Start from Start or Run Inputs wir

Page 44

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200949 Drive does not respond to changes in speed comman

Page 45

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20095 Compliance with the Low Voltage Directive and Elec

Page 46

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200950 Drive will not reverse motor direction. Stopping

Page 47

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200951 Parameter List – Vector Control Option (v6.xxx)Nu

Page 48

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200952 153 Regen Power Limit** Load Limits154 Current Ra

Page 49

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200953 291 Direction Owner Masks & Owners292 Referen

Page 50 - Manually Clearing Faults

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200954 648 Gearbox Limit Oil Well Pump650 Adj Volt Phase

Page 51

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200955 AppendixSpecificationsCategory SpecificationAgen

Page 52

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200956 Environment (continued)Relative Humidity: 5…95% n

Page 53

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200957 Heat DissipationTable 14 Watts Loss @ Rated Load,

Page 54

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200958 AltitudeAbove 1000 m (3280 ft), derate the output

Page 55 - Specifications

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 200959

Page 56

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20096 • The PowerFlex 700L Frame 1X drive generates harm

Page 57 - Heat Dissipation

Publication 20L-IN013A-EN-P – June 2009Copyright ® 2009 Rockwell Automation. All rights reserved. Printed in USA.www.rockwellautomation.comAmericas: R

Page 58 - Derate Guidelines

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20097 Installation Requirements Related to EN 61800-3 an

Page 59

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20098 Figure 1 Frame 1X Drive Component Locations Comp

Page 60 - *PN-47006*

PowerFlex 700L Frame 1X Drive Installation Instructions – Publication 20L-IN013A-EN-P – June 20099 Refer to Figure 2 and Figure 3 for lifting informa

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