Rockwell-automation 20P, 23P PowerFlex DC Drive and SAR Control Circui User Manual

Browse online or download User Manual for Equipment Rockwell-automation 20P, 23P PowerFlex DC Drive and SAR Control Circui. Rockwell Automation 20P, 23P PowerFlex DC Drive and SAR Control Circuit Board Installation Instructions User Manual

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Publication 20P-IN004B-EN-P
PowerFlex® DC Drive and Stand-Alone Regulator (SAR)
Control Circuit Board
Installation Instructions
What This Kit Includes
Control circuit board
Five screws with captive lock washers
Static strap
Flathead screwdriver for terminal block connections
What This Option Provides
The Control circuit board is the main drive-mounted board that controls the
drive and provides these Input/Output (I/O) signals:
Eight Digital Inputs
Four Digital Outputs
Three Analog Inputs
Two Analog Outputs
Digital Encoder Input
DC Analog Tachometer Input
Tools That You Need
Phillips
®
screwdriver
Hexalobular screwdriver
Flathead screwdriver
Nut driver or wrench for hex stand-offs
Phillips
®
is a registered trademark of Phillips Screw Company.
ATTENTION: Only qualified personnel familiar with DC drives
and associated machinery should plan or implement the installation,
start-up and subsequent maintenance of the system. Failure to
comply may result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, ensure that all
power to the drive has been removed before performing the
following.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection
handbook.
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Summary of Contents

Page 1 - Installation Instructions

Publication 20P-IN004B-EN-PPowerFlex® DC Drive and Stand-Alone Regulator (SAR)Control Circuit BoardInstallation InstructionsWhat This Kit Includes• Co

Page 2 - Step 2: Remove Power

Publication 20P-IN004B-EN-P10Step 5B: Remove the Optional I/O Expansion BoardIf the optional I/O expansion board is not installed, continue with Step

Page 3 - Step 3: Remove the Drive

11Publication 20P-IN004B-EN-P4. Remove the two stand-offs and washers that support the I/O expansion board on the control board.=Remove two stand-offs

Page 4 - Frame B and C Drives

Publication 20P-IN004B-EN-P12Step 5C: Remove the 115V AC to 24V DC Converter BoardIf the optional 115V AC to 24V DC converter board is not installed,

Page 5 - Frame D Drives

13Publication 20P-IN004B-EN-PStep 6: Remove the Existing Control Board1. Record the DIP switch and jumper settings on the control board.Jumper/Switch

Page 6 - Communication Adapter

Publication 20P-IN004B-EN-P142. Carefully disconnect the cables from connectors XFCD, XA, and XR on the control board.3. Remove the plug-in I/O and co

Page 7

15Publication 20P-IN004B-EN-PStep 7: Install the New Control Board1. Install the new control board in the reverse order of removal as detailed in Step

Page 8 - Option Board(s)

Publication 20P-IN004B-EN-P16Step 9: Document the Change1. Record the installation of the new control board and date of installation on the field inst

Page 9

17Publication 20P-IN004B-EN-PNotes:

Page 10 - Publication 20P-IN004B-EN-P

Publication 20P-IN004B-EN-P - June 2011Supersedes 20P-IN004A-EN-P - October 2007 Copyright © 2011 Rockwell Automation. All rights reserved. Printed in

Page 11 - 1.0 N•m (8.9 lb•in)

Publication 20P-IN004B-EN-P2What You Need to DoTo install the Control board:❐ Step 1: Save the Parameter Configuration❐ Step 2: Remove Power from the

Page 12

3Publication 20P-IN004B-EN-PStep 3: Remove the Drive Covers• To open frame A drives and the stand-alone regulator, see Frame A Drives and the Stand-Al

Page 13 - Existing Control Board

Publication 20P-IN004B-EN-P4Frame B and C Drives1. Disconnect the DPI cable from the HIM (if present).2. Loosen, but do not remove, the screws that se

Page 14

5Publication 20P-IN004B-EN-PFrame D Drives1. Disconnect the DPI cable from the HIM assembly (if present).2. Loosen, but do not remove, the four hexalo

Page 15 - Step 7: Install the New

Publication 20P-IN004B-EN-P6Disconnect the HIM Communication CableFor all drives, disconnect the HIM communication cable from the connector on the upp

Page 16 - Related Documentation

7Publication 20P-IN004B-EN-P3. Remove the four screws that secure the adapter to the EMI shield and remove the adapter.4. Remove the three screws that

Page 17

Publication 20P-IN004B-EN-P8Step 5: Remove the Existing Connections and Option Board(s)If the optional resolver feedback module, I/O expansion, and 11

Page 18

9Publication 20P-IN004B-EN-P3. Carefully lift the resolver interface module off of the control board, pulling the stacker connector out of the XRE con

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