Rockwell-automation T8019 Trusted Process Control Algorithm Software P User Manual

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Trusted
TM
PD-T8019
Issue 8 Sep 07 PD-T8019 1
Trusted
TM
Process Control Algorithm
Software Package
Introduction
The system architecture of the Trusted
T
M
is intended to cover as large a cross section of control and
interlock applications as is possible. The control algorithms detailed in this Product Description are
primarily intended to support the limited process control capabilities required for Floating Production,
Storage and Offloading (FPSO) installations. The algorithms may also be used for other process
control applications as required.
Control functions require the use of floating point values. This ultimately limits the integrity that can be
attributed to these functions because of the introduction of an element ofloss of precision and the
general inability to exhaustively verify floating-point capabilities.
The functions are integrated into the IEC1131 TOOLSET execution environment. This environment is
Commercial-Off-The-Shelf (COTS) and designed to commercial standards. The overall system
achieves higher levels of integrity by the use of additional on-line monitoring and internal state control.
The combination of the above factors indicate that the target integrity for the basic process control
functions should be SIL1 (AK3). These functions should therefore NOT be used within elements of
application programs intended for SIL3 (AK6) use.
The control algorithms are executed within the Trusted
TM
Controller as part of the standard application
program and are divided into ‘functions’ and ‘function blocks’.
Functions are those algorithms with no internal state, or time dependent operation, i.e. they have no
storage element. The functions process the defined number of parameters and return a single
resultant state or value. Functions, therefore, have only a single operating mode, always performing
the same operation.
The ‘function blocks’ include retentive information and may return multiple values. Function blocks will
have an initial state or value for each of their outputs. The initial value may be maintained for a single
or multiple application iterations, depending on the detail of the algorithms.
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Summary of Contents

Page 1 - Software Package

TrustedTM PD-T8019 Issue 8 Sep 07 PD-T8019 1 TrustedTM Process Control Algorithm Software Package Introduction The system architecture of the Truste

Page 2 - Issue 8 Sep 07 PD-T8019 2

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 10 1.3. Analogue Select R_SELPV1OUTPV2SEL The process variables (PV1 and PV2) and

Page 3 - Issue 8 Sep 07 PD-T8019 3

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 11 1.5. Drum Level Control PC_DRUMOUTPPLVThis function is to provide the pressure

Page 4 - Tabl es

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 12 2. Function Blocks 2.1. Analogue Scaling SCALEPVOUTIPMAXIPMINOUTMAXOUTMINLIMIT

Page 5 - Disclaimer

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 13 2.2. Analogue Value Clamping CLAMPIPMINOUTPVIPMAXLIMIT The process variable (P

Page 6 - Associated Documents

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 14 2.4. High Value Select HVSOUTPV1PV2SEL The process variables (PV1 and PV2) and

Page 7 - 1. Description

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 15 2.6. Proportional PID Function NOTE The PID_II function block has been superse

Page 8 - 1.1. Functions

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 16 The figure 1 below gives a simplified overview of the PID function: Figure 1

Page 9 - 1.2. BCD Translation

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 17 2.7. Incremental PID Function A PID is a process regulator. Using the feedbac

Page 10 - 1.3. Analogue Select

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 18 The figure below gives an overview of the IPID function: Figure 2 IPID Functi

Page 11 - 1.6. Mass Flow Computation

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 19 2.8. Deviation Alarm DEV_ALPVSPDEVUSDEVDSDEVHIDEVLO The deviation alarm functi

Page 12 - 2. Function Blocks

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 2 Issue Record Issue Number Date Revised by Technical CheckAuthorised

Page 13 - 2.3. Low Value Select

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 20 2.10. Time Averaged Value T_AVGOUTPVTpTsEN The average function calculates the

Page 14 - 2.4. High Value Select

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 21 Example: T_AVG OUT PV 250ms 20ms T (ms) 350 390 432 475 521 565 607 650 690

Page 15 - Issue 8 Sep 07 PD-T8019 15

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 22 2.11. Rate of Change Detection Error! Objects cannot be created from editing f

Page 16 - Proportional

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 23 Parameters PV, R and H must be finite, i.e. not ±infinities or NaNs. Behaviou

Page 17 - Issue 8 Sep 07 PD-T8019 17

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 24 2.12. Analogue Value Slew SLEWOUTPVRATE The analogue value slew function limit

Page 18 - Issue 8 Sep 07 PD-T8019 18

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 25 3. Other Functions 3.1. Lead/Lag Control The lead/lag facility will be provide

Page 19 - 2.9. Manual Tracking

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 26 4. Sample Application Program A sample application program using selected Proc

Page 20 - 2.10. Time Averaged Value

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 27 This page is intentionally blank

Page 22 - Issue 8 Sep 07 PD-T8019 22

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 3 This page is intentionally blank

Page 23 - Issue 8 Sep 07 PD-T8019 23

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 4 Table of Contents 1. Description...

Page 24 - 2.12. Analogue Value Slew

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 5 Notice The content of this document is confidential to ICS Triplex Technology L

Page 25 - 3.1. Lead/Lag Control

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 6 Revision and Updating Policy All new and revised information pertinent to this

Page 26 - Issue 8 Sep 07 PD-T8019 26

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 7 1. Description Several of the basic control algorithms may generate error condi

Page 27 - Issue 8 Sep 07 PD-T8019 27

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 8 1.1. Functions 1.1.1. Square Root Extraction SQRTXPVOUTIPMAXIPMIN The Process

Page 28

TrustedTM Process Control Algorithms T8019 Issue 8 Sep 07 PD-T8019 9 1.2. BCD Translation BCDOUTIP0IP1IP2IP3MNThe BCD translation function requires

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