Rockwell-automation 1502 Medium Voltage Contactor, 800A (Series D and User Manual

Medium Voltage Contactor800A, 2400-7200 VBulletin 1502 (Series D and E)User Manual

1-6 Contactor Product Description1502-UM051E-EN-P – June 2013Contactor Identication Each contactor is identied with a nameplate (Figure 1.5) attac

Contactor Product Description 1-71502-UM051E-EN-P – June 2013Contactor SpecicationsTable 1.B - Bulletin 1502 Medium Voltage 800 Amp Contactor Rati

1-8 Contactor Product Description1502-UM051E-EN-P – June 2013Contactor Specications(cont.)Product Approvals •UL347 • CSA22.2No.14andT.I.L.

Chapter 2 Receiving and HandlingReceiving Before leaving the factory, the contactors have been tested both mechanically and electrically. Immediate

2-2 Receiving and Handling1502-UM051E-EN-P – June 2013Handling (cont.) 2. Selectoradjusttherigginglengthstocompensateforanunequalweight

Receiving and Handling 2-31502-UM051E-EN-P – June 2013Vacuum Bottle Integrity Test e internal dielectric condition and vacuum integrity of the va

2-4 Receiving and Handling1502-UM051E-EN-P – June 2013 High-voltageispresentduringthistest. Cautionshouldbeexercisedduringthistestsi

Receiving and Handling 2-51502-UM051E-EN-P – June 2013 eallowableleakagecurrentof5mAisamaximumfornewdryequipment,andisexclusiveo

InstallationMounting e Allen-Bradley vacuum contactor is normally xed mounted (bolted down) in the enclosure of the controller. ere are four (4

3-2 Installation1502-UM051E-EN-P – June 2013Electrical Connections e control wiring from the low voltage panel to the contactor is made through a w

Important User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and opera

Installation 3-31502-UM051E-EN-P – June 2013Mechanical Latch AssemblyRating LabelLiftingHazardLabelHousing AssemblyShaft AssemblyContactorMounting Ho

3-4 Installation1502-UM051E-EN-P – June 2013Wiring and Schematic DiagramsFigure 3.4 – Wiring and Schematic Diagram • Series D Electrically Held Conta

Installation 3-51502-UM051E-EN-P – June 2013AUXILIARY CONTACTSIGEJHFAUXILIARY CONTACTSIEGAJFHBLCC - CLOSING COILHC - HOLD-IN COILNCMOVCCHCMDP- PINSBL

3-6 Installation1502-UM051E-EN-P – June 2013Figure 3.6 – Wiring and Schematic Diagram • Series E, Electrically Held Contactor

Installation 3-71502-UM051E-EN-P – June 2013Figure 3.7 – Wiring and Schematic Diagram • Series D Mechanical Latch Contactor

3-8 Installation1502-UM051E-EN-P – June 2013Figure 3.8 – Wiring and Schematic Diagram • Series E, Mechanical Latch Contactor

Installation 3-91502-UM051E-EN-P – June 2013Typical Electrical Diagrams Figure 3.9 – Typical Electrical Diagram for 800 amp FVNR Controller (Series

3-10 Installation1502-UM051E-EN-P – June 2013Figure 3.10 – Typical Electrical Diagram for 800 amp FVNR Controller (Series D Mechanical Latch Contact

Installation 3-111502-UM051E-EN-P – June 2013Figure 3.11 – Typical Wiring and Schematic Diagram for 800 amp FVNR Controller(Series E • Electrically H

3-12 Installation1502-UM051E-EN-P – June 2013Figure 3.12 – Typical Wiring and Schematic Diagram for 800 amp FVNR Controller(Series E • Mechanical Lat

1502-UM051E-EN-P – June 2013Chapter 1 Contactor Product Description Scope ...

Chapter 4 MaintenanceTool Requirements When maintenance is performed on the vacuum contactor, one or all of the fol-lowing tools may be required. •

4-2 Maintenance1502-UM051E-EN-P – June 2013Routine Maintenance (cont.) Main Contact Inspection • Visuallyinspectthewearofthemaincontactswi

Maintenance 4-31502-UM051E-EN-P – June 2013Vacuum Bottle Replacement e following procedure shall be used to remove and replace the vacuum and Set-U

4-4 Maintenance1502-UM051E-EN-P – June 2013 3. Loosenthelockingnutonthereturnspringcompressionboltandwithdrawthecompressionboltuntil

Maintenance 4-51502-UM051E-EN-P – June 2013 5. SlidethevacuumbottleassemblyoutofthecontactorasshowninFigure4.4(theovertravelspring

4-6 Maintenance1502-UM051E-EN-P – June 2013 7. Reassembletheassemblyusinganewvacuumbottle,leavingthebottomgaplockingnutandlockwashe

Maintenance 4-71502-UM051E-EN-P – June 2013 9. Positionthemiddlevacuumbottleassembly(phaseB)inthecontactor.En-surethattherockerwash

4-8 Maintenance1502-UM051E-EN-P – June 2013Rocker WasherGap Adjustment NutGap Locking NutRocker BarRocker BarFront ViewSide View Figure 4.9 – Rocker

Maintenance 4-91502-UM051E-EN-P – June 2013StopArmature plateArmature platemakes contactwith Stop Figure 4.10 – Return Spring Installation 16.

4-10 Maintenance1502-UM051E-EN-P – June 2013 Ifthedimensionislessthan7.6mm(0.300in.),loosenthegaplockingnutonallthree(3)bottles.

1502-UM051E-EN-P – June 2013ii Table of Contents – 800 A Medium Voltage Contactor User ManualChapter 4 Maintenance Tool Requirements ...

Maintenance 4-111502-UM051E-EN-P – June 2013 18. Operatethecontactorseveraltimestoensureproperfunction. 19. Wipedowntheexteriorsurfac

4-12 Maintenance1502-UM051E-EN-P – June 2013 3. RemovethetwoboltswhichconnectthemagnetcoretothecoremountingplateasshowninFigure4.

Maintenance 4-131502-UM051E-EN-P – June 2013  ReferringtoFigure4.18forSeriesDorFigure4.19forSeriesEmechanical-ly latched contactors,c

4-14 Maintenance1502-UM051E-EN-P – June 2013YellowBlackFigure 4.17 – Terminal Block Assembly (Electrically Held Series E Contactor) Trip Coil (blue l

Maintenance 4-151502-UM051E-EN-P – June 2013 8. eclosingcoilisthelargerofthetwo(SeriesDonly)andislocatedtowardthefrontofthecon

4-16 Maintenance1502-UM051E-EN-P – June 2013 5. Makesurethatthelatchspringisseatedproperlyinthecore,positionthelever assembly and ins

Maintenance 4-171502-UM051E-EN-P – June 2013 1. Makesurethecontactorisintheopen(ortripped)state. 2. Removelatchpivotboltwitha3/16

4-18 Maintenance1502-UM051E-EN-P – June 2013Altitude Adjustment Vacuumcontactorsaresensitivetothealtitudeattheinstallationsite.isisdu

Maintenance 4-191502-UM051E-EN-P – June 2013 Table 4.A – Dimension “A” Settings in Inches (millimeters in brackets) EXISTING NEW ALTITUDE RANGE ALTI

4-20 Maintenance1502-UM051E-EN-P – June 2013Drop-out Time Conversion Series D eaveragenormaldrop-outtimeforthecontactoris200ms.e&quo

Chapter 1 Contactor Product Description Scope is User Manual pertains to Allen-Bradley's Bulletin 1502, 800A vacuum contactors. It applies to

Maintenance 4-211502-UM051E-EN-P – June 2013 1. Ifreplacingasinglecontactcartridge,removetheappropriateleadsandturn the plastic retainin

4-22 Maintenance1502-UM051E-EN-P – June 2013Top cartridges normally closed(See Note on previous page)Bottom cartridges normally openAuxiliary assembl

Maintenance 4-231502-UM051E-EN-P – June 2013Auxiliary Contact AssemblyMounting BoltCam FollowersOperating LeverMounting Bolt Figure 4.28 – Auxiliary

4-24 Maintenance1502-UM051E-EN-P – June 2013

Chapter 5 Troubleshooting If an operating problem occurs, use the following troubleshooting chart to isolate the cause of the failure and nd the co

5-2 Troubleshooting1502-UM051E-EN-P – June 2013

Chapter 6 Renewal Parts158712623144910Figure 6.1 – Bulletin 1502, 800A Electrically Held Vacuum Contactor20 (hidden)182119 Figure 6.2 – Mechanical L

6-2 Renewal Parts1502-UM051E-EN-P – June 2013Table 6.A – Renewal Parts Item Description of Parts Part Number 1 Three (3) Vacuum Bottles  80157-4

Medium Voltage Products, 135 Dundas Street, Cambridge, ON, N1R 5X1 Canada, Tel: (1) 519.740.4100, Fax: (1) 51

1-2 Contactor Product Description1502-UM051E-EN-P – June 2013Vacuum Bottle Description e vacuum bottle (Figure 1.2) consists of two contacts enclos

Contactor Product Description 1-31502-UM051E-EN-P – June 2013Contactor Operation e standard electrically held contactor consists of three vacuum

1-4 Contactor Product Description1502-UM051E-EN-P – June 2013Contactor Operation (cont.) IntelliVAC Control (Series E) e electrically held vacuum

Contactor Product Description 1-51502-UM051E-EN-P – June 2013Latch LeverLatch SpringManual Trip MechanismMechanical Latch Trip CoilContactor Closed