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Rockwell Automation 23P PowerFlex Digital DC Drive manuals

Owner’s manuals and user’s guides for Equipment Rockwell Automation 23P PowerFlex Digital DC Drive.
We providing 1 pdf manuals Rockwell Automation 23P PowerFlex Digital DC Drive for download free by document types: User Manual


Rockwell automation 23P PowerFlex Digital DC Drive User Manual (404 pages)


Brand: Rockwell-automation | Category: Equipment | Size: 20.61 MB |

 

Table of contents

PowerFlex Digital DC Drive

1

Important User Information

2

Summary of Changes

3

New and Updated

3

Information

3

Chapter 2

6

Drive Start Up

6

Appendix B

8

Appendix C

8

Table of Contents

10

Drive Storage Conditions

11

EXAMPLE ONLY

12

Extra Resources

13

Technical Support

13

Conventions

13

General Precautions

14

Standard Drive Catalog

15

Number Explanation

15

20P 4 1 A D 4P1 R A 0 N N N

16

Installation and Wiring

17

Minimum Mounting Clearances

18

Table 1 - Frame A Weights

19

Table 2 - Frame B Weights

20

Table 3 - Frame C Weights

21

Lifting PowerFlex DC Drives

25

Remove the Drive Covers

27

Frame B and C Drives

28

Reactors

29

Contactors

30

AC Input Contactors

31

DC Output Contactors

31

Dynamic Brake Resistors

31

General Grounding

32

Requirements

32

Figure 9 - Typical Grounding

32

Safety Ground (PE)

33

Power Feeder

33

Tachometer Ground Connections

33

Power Distribution

34

Connections

35

Ground Wire Location

37

Drives, S1 Jumper Location

37

C122 C121

38

CE Conformity

39

Directive

40

Power Circuit Protection

42

Protection

42

Power Wiring

44

DC Output Voltages

45

Typical Power Wiring Diagrams

45

PowerFlex DC

46

Power Wiring Diagrams Notes

49

Recommendations on page 43

53

A1 1A2

55

Field Converter Connections

56

V1U1C1D1

58

Field Current Configuration

60

Relay Outputs

62

Locations

64

Control Circuit Input Power

65

U2 V2 PE

66

Airflow Direction

71

U3 V3 W3 PE 31 32

72

ENC_5 ENC_12

75

ENC_5 ENC_12

76

DIP Switch S4 Settings

77

DIP Switch S15 Settings

77

I/O Wiring

80

I/O Signal and Control Wiring

81

I/O Wiring Examples

83

Resolver Feedback Module

88

I/O and Control Wire Routing

89

Before Applying Power to the

92

Applying Power to the Drive

93

Verify the Control Voltages

95

Load the Default Settings

95

Chapter 2 Drive Start Up

100

Tune the Current Regulator

101

Drive Start Up Chapter 2

103

Figure 64 - Motor Connections

104

Tune the Speed Regulator

108

Auto Tuning Faults

111

Speed-Up Function

112

Adaptive Speed Regulation

112

Programming and Parameters

113

SPEED COMMAND

114

COMMUNICATIONS

114

How Parameters are

115

Organized

115

Basic Parameter View

116

Communication

117

Inputs / Outputs

117

Advanced Parameter View

118

Speed Command

119

Dynamic Control

119

Applications

120

Monitor File

123

Motor Control File

128

MOTOR CONTROL

128

IMPORTANT

139

Speed Command File

145

Dynamic Control File

151

DYNAMIC CONTROL

151

Applications File

157

APPLICATIONS

157

Utility File

173

Communications File

187

Input / Output File

191

INPUT / OUTPUT

191

Parameter Cross

203

Reference – by

203

Name No. Group Page

204

No. Parameter Name Group Page

210

Troubleshooting

215

Drive Status

216

Manually Clearing Faults

217

Fault Descriptions

218

Clearing Alarms

224

Alarm Descriptions

224

Common Drive Symptoms

227

Testpoint Codes and

229

Functions

229

(1) Enter in [TestPoint Sel]

229

Chapter 4 Troubleshooting

230

Appendix A

231

20P-TD001

232

Logic Command/Status Words

234

Figure 67 - Logic Status Word

235

on page 236

237

Figure 68

238

Code FS3 in Figure 68

240

Figure 69

240

Fuse Code FS4 in Figure 71

245

Figure 75

245

for fuse locations

247

Control Power Circuit

249

Protection Fuses

249

The overvoltage

253

Input Contactors

254

Isolation Transformers

256

for more information

258

Alternate EMC Filters

261

Terminal Adapter Kits for

264

Frame D Drives

264

HIM Overview

265

LCD Display Elements

266

ALT Functions

266

Table 87 - ALT Key Functions

266

Drive Start Up on page 91

267

for detailed instructions

267

Appendix B HIM Overview

268

Diagnostics Menu

269

Parameter Menu

269

Device Select Menu

269

Memory Storage Menu

269

LCD HIM

270

Removing/Installing the HIM

271

Step Key(s) Example Displays

271

Application Notes

273

L1 L2 L3

274

Application Notes Appendix C

275

Analog Input Configuration

276

Example 1:

277

Current / Speed Curve

278

Drive Reference and

279

Feedback Scaling

279

Armature Voltage Feedback

280

DC Analog Tachometer Feedback

280

Encoder Feedback

280

Speed Feedback

283

Allowed Area

284

Droop Compensation

285

Field Weakening Mode

285

Configuration (v1.006)

285

Appendix C Application Notes

286

DC Contactor Configuration

287

(Firmware v1.006 Only)

288

Lifting/Torque Proving

289

Set Up the Drive

292

Motor Tuning Routines

292

Speed Reference Setup

293

Torque Prove Setup

294

Crane Setup - Encoderless

296

Manually Tuning the Speed

301

Regulator for Firmware

301

Version 6.xxx

301

PID Function

302

Configure a Line Speed Signal

303

Reference Control

307

Auto/Manual Examples

308

Resolver Cable Balance

309

Tuning Test

309

Scale Blocks

311

SCR Diagnostic Tests

312

Open SCR Test

313

Shorted SCR Test

314

S-curve Configuration

315

Time (s)

315

Speed (rpm)

315

Speed Regulation Functions

317

Speed Up Function

320

Speed Threshold Indicators

321

Speed Zero Function

322

Speed Draw Function

323

Speed / Torque Mode

324

Selection

324

Speed Regulation Mode

325

Torque Regulation Mode

325

SLAT Min Mode

326

SLAT MAX Mode

327

Example:

328

Sum Mode

329

Start At Powerup

330

Fine Tuning the Regulators

331

Manual Current Loop Tuning

332

20.00 ms/DIV

338

Control Block Diagrams

343

PowerFlex DC Drive Overview

344

Digital Inputs/Outputs

345

Standard and Expansion I/O

345

Analog Inputs / Outputs

346

Speed Reference Selection

347

Speed Reference Generation

348

Ramp Reference Block

349

Speed Regulator

350

Torque Mode Selection

351

Inertia/Loss Compensation

352

Speed Regulator PI Block

354

Speed Zero Logic

355

Current Regulator

356

Field Current Regulator

357

Motor Parameters

358

PID Control

360

User-Dened Parameters

362

Taper Current Limits

363

Unit Scaling

364

Test Generator

365

Speed Select Settings

365

Fault / Alarm Mapping

366

Safety Precautions

368

Installing the

368

Communication Adapter

368

Module in the Drive

368

Disconnect DPI cable

369

Frame B shown

370

All Frames (Frame A shown)

371

Circuit Board

373

I/O Expansion Board

374

I/O Converter Board

375

Terminal Blocks

375

I/O Converter Board Wiring

376

115V AC to 24V DC I/O Board

377

Appendix H

379

Instructions

379

History of Changes

381

20P-UM001I-EN-P

382

February 2013

382

20P-UM001H-EN-P, April 2011

383

20P-UM001G-EN-P

384

October 2010

384

20P-UM001F-EN-P, June 2009

385

Appendix I History of Changes

386

Numerics

387

Rockwell Automation Support

404

Documentation Feedback

404




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