Rockwell-automation 7000 PowerFlex Medium Voltage AC Drive (B Frame) - User Manual

PowerFlex® 7000 Medium Voltage AC DriveAir-Cooled (‘B’ Frame) – Classic ControlBulletin 7000User Manual

viii Table of Contents 7000-UM150I-EN-P – June 2013 7000 “B” Frame Checking Clamping Pressure ...

Operator Interface 3-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.21 – Edit the Drive Name Figure 3.22 – Editing Comp

3-22 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame The next level is 'Basic'. This level and all levels above it al

Operator Interface 3-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.23 – Selecting a Group Figure 3.24 – Selecting a Memb

3-24 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame All tags which begin with that letter, and are appropriate for the operati

Operator Interface 3-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Use the data entry keys [0]-[9] to enter the desired code on the S

3-26 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame When the [enter] key is pressed for a valid tag code (i.e. Figure 3.28) th

Operator Interface 3-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The screen shown in Figure 3.31 is typical of all screens using th

3-28 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Configure the Drive In order to tailor the drive to your motor and applicati

Operator Interface 3-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The screen shown in Figure 3.32 is accessible from within a number

3-30 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.34 – Access Level Changed When the desired operations have be

Table of Contents ix 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Terminal/Connections Descriptions ... 6

Operator Interface 3-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.36 – PIN Change Completed At the end of the operation

3-32 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Drive Setup This section describes how to: • select an alternate languag

Operator Interface 3-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.40 – Basic Access Level Language Selection The dri

3-34 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Modify Parameters To change a parameter, Use the up/down arrow keys on

Operator Interface 3-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.43 – Modify Numerical Value To be allowed to make c

3-36 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Enumerated Value When the parameter is an enumerated value, the MODIFY P

Operator Interface 3-37 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Use the up/down cursor keys to scroll onto these additional option

3-38 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.48 – Modify Bit Encoded Value To be allowed to make changes

Operator Interface 3-39 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.49 – Analog Setup This will begin the selection pro

3-40 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.50 – Fault Screen Figure 3.51 – Fault Mask OFF Figures 3

x Table of Contents 7000-UM150I-EN-P – June 2013 7000 “B” Frame Preventive Maintenance Check List ... 6-

Operator Interface 3-41 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.53 – Fault Overview, Enabled The state of the fault m

3-42 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.55 – AC O/V Now Enabled The changes to the fault masks do not t

Operator Interface 3-43 7000 “B” Frame 7000-UM150I-EN-P – June 2013 To modify the text attached to a particular fault input, use the [c

3-44 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame These are shown on separate screens. The type of PLC word being viewed

Operator Interface 3-45 7000 “B” Frame 7000-UM150I-EN-P – June 2013 This will begin the selection process of a tag as described in the

3-46 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.62 – Message Prompt Screen Figure 3.63 – NVRAM Screen Stor

Operator Interface 3-47 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.64 – Initialize Operation Save The changes that yo

3-48 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.66 – Load Operation To confirm the operation, press the [F8] k

Operator Interface 3-49 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.69 – Bit Encoded Parameter Figure 3.70 – Bit Descrip

3-50 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame If you have modified any parameters in the drive, you will be prompted to m

Table of Contents xi 7000 “B” Frame 7000-UM150I-EN-P – June 2013

Operator Interface 3-51 7000 “B” Frame 7000-UM150I-EN-P – June 2013 View Drive Status The status of the drive is viewed by pressing the

3-52 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame To reset the drive, press the [F7] key. This operation will reset any latc

Operator Interface 3-53 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.77 – No Alarm Help Request Printouts When the drive

3-54 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Perform Diagnostic Trending The diagnostic trending operation of screens a

Operator Interface 3-55 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.80 – Diagnostic Setup Figure 3.81 – Assign A Trace

3-56 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame This will begin the selection process of a tag as described in the section

Operator Interface 3-57 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The value (data) is set through the use of the numerical keypad.

3-58 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Starting the Trace The changes do not take affect, and the trend is not

Operator Interface 3-59 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.85 – Diagnostic Stopped Figure 3.86 – View the Trend

3-60 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame - 28F010 - 28F020 - 28F008SA - 28F016SA. These chips are used in the f

Preface 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Overview Who Should Use This Manual This manual is intended for use by personnel familiar

Operator Interface 3-61 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Format Flash Card Flash card files have a characteristic unlik

3-62 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame View a Directory The directory of a flashcard is shown by pressing th

Operator Interface 3-63 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Enter a filename When a new file is being created, the DIRECTOR

3-64 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame When the filename has been obtained, the TRANSFER: PROGRAM screen such as

Operator Interface 3-65 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING: Any time the operator interface is powered up with a flas

3-66 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Upload to Operator Interface The parameters are read from the drive and

Operator Interface 3-67 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.94 – Transfer File Parameters The screen will then ask

3-68 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame a) First Line: – a revision number followed by a semi-colon (;). Number

Operator Interface 3-69 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.96 – Transfer Language Module The screen will then ask

3-70 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Advanced Screen Operations A number of advanced functions have been incorpor

P-2 Preface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Both of the above could indicate: • A possible trouble spot • Tell what causes th

Operator Interface 3-71 7000 “B” Frame 7000-UM150I-EN-P – June 2013 To reset the above counters, press the [F8] key. The BUFFERS sh

3-72 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Pressing the [F7] key changes the format of the displayed data. When data

Operator Interface 3-73 7000 “B” Frame 7000-UM150I-EN-P – June 2013 To change the segment and/or offset being viewed, press the [F7] k

3-74 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Database Download The database download operation allows the operator

Operator Interface 3-75 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Operator Interface Menu Hierarchy Chart The screens of the operator

3-76 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Example As an example of using the chart, we will modify a parameter wh

Operator Interface 3-77 7000 “B” Frame 7000-UM150I-EN-P – June 2013 MainMenu:Help:Meters: Transfer: Revision Levels:F8-Meters F7-Transfe

3-78 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame MainMenu:Diagnostics:F9-DiagsSetup:F8-SetupPF8-AccessDiag View:F9-ViewContinu

Operator Interface 3-79 7000 “B” Frame 7000-UM150I-EN-P – June 2013 PCMCIA Memory Card Description Installation Data The memory card

3-80 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame 2. Position the card vertically so the key slot is facing the

Preface P-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Who to Call for Commissioning The Medium Voltage Support provides customer support

Chapter 4 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Commissioning Start-up Commissioning Start-up will be performed at the customer&apo

4-2 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 13. Apply medium voltage to the drive and perform operational checks. 14. Bump

Commissioning 4-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 A T T E N T I O NA T T E N T I O N Servicing energized industrial control e

4-4 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Please print the following information: PowerFlex 7000 “B” Frame Pre-Commissi

Commissioning 4-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 PowerFlex 7000 “B” Frame Pre-Commissioning Checklist 3. Safety Initials Da

4-6 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerFlex 7000 “B” Frame Pre-Commissioning Checklist 5. Power Wiring Initials Date

Commissioning 4-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 PowerFlex 7000 “B” Frame Pre-Commissioning Checklist NOTES OR COMMENTS:

4-8 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Commissioning Preparation The following section identifies all the tools and resourc

Commissioning 4-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Technical Publications Each drive is shipped with a service binder contain

4-10 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerFlex 7000 “B” Frame Commissioning Checklist A commissioning checklist has been

P-4 Preface 7000-UM150I-EN-P – June 2013 7000 “B” Frame

Commissioning 4-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 PowerFlex 7000 “B” Frame Commissioning Checklist Service Data Record

4-12 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerFlex 7000 “B” Frame Commissioning Checklist Programming the Operator Inter

Commissioning 4-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Application Review In order to ensure trouble free commissioning, it

4-14 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame If the dimensional and electrical prints are not available, a copy can be sent fro

Commissioning 4-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Safety Tests The information contained in this section of the commissionin

4-16 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame A T T E N T I O NA T T E N T I O N Ensure that the motor is not spinning due to a dr

Commissioning 4-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Installation Review Prior to commencing the commissioning of the drive lin

4-18 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Information on Splice Kits The drive line-up may have been shipped in sections.

Commissioning 4-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Control Wiring Identify all customer-required control wiring detailed

4-20 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Service Data This section of the commissioning chapter has been included in this ma

Chapter 1 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Overview of Drive Introduction The PowerFlex™ 7000 represents the third generation of

Commissioning 4-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Customer Information COMPANY ADDRESS CITY PROV/STATE/COUNTRY POSTAL/ZIP CO

4-22 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Drive Nameplate Data CATALOG NO. SCHEMATIC DIAGRAM Control Cell MAX VOLTS Hz Power

Commissioning 4-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Motor Nameplate Data Motor MOTOR TYPE: INDUCTION  SYNCHRONOUS  M

4-24 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Miscellaneous Information Auxiliary Cooling Blower Motor (if any) HP/KW: VOLTS:

Commissioning 4-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 DRIVE CIRCUIT BOARDS ACRONYM PART NUMBER HARDWARE REVISION SOFTWARE REVIS

4-26 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame SPARE DRIVE CONTROL BOARDS ACRONYM PART NUMBER HARDWARE REVISION SOFTWARE REVISION

Commissioning 4-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Control Power Off Tests The following checks listed in this section of th

4-28 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Adjust dead bolt counterpartso that grease marks frompins hit here.Grease marksfrom d

Commissioning 4-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 4. Bolt the cabinet door closed so the pins on the dead bolt counterpart

4-30 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame SGCT Testing The following steps outline how to verify SGCT semiconductors and al

1-2 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame The PowerFlex 7000 has the additional benefit of inherent regenerative braki

Commissioning 4-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 SGCT Anode to Cathode Resistance Performing an Anode to Cathode resista

4-32 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Damage to a sharing resistor is easily detected if the SGCT is replaced and the an

Commissioning 4-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Snubber Capacitance (SGCT Device) Turn the multimeter from the resistan

4-34 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Table 4.B – SCR Snubber Circuit Resistance and Capacitance Values Drive Rating Sha

Commissioning 4-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 SCR Anode to Cathode Resistance Performing an Anode to Cathode resista

4-36 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame An SCR that has failed from anode to cathode will commonly produce a resistance va

Commissioning 4-37 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Gate to Cathode Resistance One test that can be performed on SCRs that

4-38 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Snubber Resistance (SCR Device) Access to the snubber resistor is not required t

Commissioning 4-39 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Snubber Capacitance (SCR Device) Turn the multimeter from the resistan

4-40 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Control Power Tests Prior to energizing the drive, verify that the control power

Important User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and opera

Overview of Drive 1-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The 6-pulse rectifier can be used in conjunction with a rectifier duty

Commissioning 4-41 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Three Phase Input / Single Phase Input This configuration has two sour

4-42 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Component LED Activated AC/DC Converter Power Supply NO Healthy LEDs Provided DC/DC

Commissioning 4-43 7000 “B” Frame 7000-UM150I-EN-P – June 2013 AC/DC Converter (PS1) Every PowerFlex 7000 “B” Frame drive will be sup

4-44 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Plug 1 (P1) – INPUT Terminal Numbers Description Value 1  2 Input Power (+56 V)

Commissioning 4-45 7000 “B” Frame 7000-UM150I-EN-P – June 2013 If any values are out of the expected range, a bad DC/DC converter is su

4-46 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame SGCT Power Supplies (IGDPS) Note: Refer to Figure 4.16 for location of IGDPS.

Commissioning 4-47 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Board LEDs One operational green LED on each of the 6 outputs, visible

4-48 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Gating Tests Once the drive converters have been tested without Medium Voltage and

Commissioning 4-49 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Now press SETUP [F8] to get to Parameters, and then Enter. You should be

4-50 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame SCR Firing Test In normal operation, the SCR firing cards derive their power fr

1-4 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Sample line current and voltage are also shown in Figure 1.3. The THD of l

Commissioning 4-51 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Put the drive in Gating Test Mode and the rectifier will automatically go

4-52 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame SGCTSGCTLED 4 (Green)LED 3 (Green)LED 2 (Yellow)LED 1 (Red) Figure 4.18 – SGCT Heal

Commissioning 4-53 7000 “B” Frame 7000-UM150I-EN-P – June 2013 System Test Prior to applying medium voltage, it is necessary to verify th

4-54 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Press Enter, and then use the down arrow to get to Operating Mode. Press Enter an

Commissioning 4-55 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Start/Stop Control Circuit Once the drive is in System Test mode, en

4-56 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame It is necessary to activate each status indicator used by the customer to ensure t

Commissioning 4-57 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Example: The customer 4-20mA speed input is coming to the Current Loop R

4-58 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Press EXIT [F10], go up to Parameters. Press Enter, and then scroll down the list

Commissioning 4-59 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The analog outputs from the customer interface boards are stated as 0 to

4-60 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Configurable Alarms Ensure that the configurable alarms have been programmed in

Overview of Drive 1-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The small integral AC line reactor (see Fig. 1.4) provides additional

Commissioning 4-61 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Line Terminal Resistance Measurements Measuring the resistance between

4-62 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Application of Medium Voltage Before running the drive on Medium Voltage, i

Commissioning 4-63 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Trigger Defines whether you want a continuous or a single-shot trigger.

4-64 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 1. Press the Diagnostic Soft Key (DIAGS [F9]). 2. Press the Diagnostic Setup Soft

Commissioning 4-65 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Input Phasing Check There are 9 voltage test points on the Line Signa

4-66 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Refer to Figure 4.19 for a visual representation of the phasing checks. 0-20°+20°

Commissioning 4-67 7000 “B” Frame 7000-UM150I-EN-P – June 2013 DC Current Test The following test will assist in verifying the isolation

4-68 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Press the start button and the drive should start running, pumping 0.1 pu (10%) o

Commissioning 4-69 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Tuning Procedure The PowerFlex 7000 “B” Frame medium voltage drive must be

4-70 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Parameter "Autotune Lc" in "Autotuning" is set to the measured

1-6 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Rather than use an Isolation Transformer, the “Direct-to-Drive” Active Front

Commissioning 4-71 7000 “B” Frame 7000-UM150I-EN-P – June 2013 5. Start the drive. The dc link current will rise to 0.4 pu. Commutati

4-72 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 12. Confirm that the commutation inductance is set to the correct value by increas

Commissioning 4-73 7000 “B” Frame 7000-UM150I-EN-P – June 2013 3. Start the drive. The step response of the current regulator is measu

4-74 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. Set parameter "Idc command test" in "Current Control" to 0

Commissioning 4-75 7000 “B” Frame 7000-UM150I-EN-P – June 2013 CURRENT REGULATOR TUNED INCORRECTLY CURRENT REGU

4-76 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. Stator Resistance Parameter “R stator ” is used in the hardware reconstructi

Commissioning 4-77 7000 “B” Frame 7000-UM150I-EN-P – June 2013 4. Leakage Inductance Parameter "L total leakage" is used

4-78 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 2. Because of the design of the motor, this method of measuring leakage inductanc

Commissioning 4-79 7000 “B” Frame 7000-UM150I-EN-P – June 2013 In most applications, the motor runs at constant flux below rated speed a

4-80 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame L magn high - indicates that the measured value of magnetizing inductance is great

Overview of Drive 1-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Motor Compatibility The PowerFlex 7000 achieves near sinusoidal current

Commissioning 4-81 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Synchronous Motor Flux Regulator This section applies only to firmware

4-82 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Tuning the Flux Regulator The tuning of the flux regulator for a synchronous ma

Commissioning 4-83 7000 “B” Frame 7000-UM150I-EN-P – June 2013 3. Start the drive. The motor accelerates normally up to the speed spec

4-84 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame T rotor low – indicates that the calculated value of rotor time constant is less t

Commissioning 4-85 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Parameter "Autotune inertia" is set to the measured inertia and

4-86 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. Assign parameter „Speed Error‟ in the "Current Control" group to a S

Commissioning 4-87 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Calculating Total Inertia If the system inertia cannot be measured, it

4-88 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Monitor the V Line Average (P135), and increase the tap setting on the drive feed

Commissioning 4-89 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 4.21 – Running Full Speed/Full Load: Line Side; Vab1_out (1) vs.

4-90 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 4.23 – Running Full Speed/Full Load: Motor Side; Vab1_out (1) vs. Ia3_out

1-8 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame SGCT Features and Benefits An SGCT is a Symmetrical Gate Commutated Thyristor

Commissioning 4-91 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 4.25 – – Running Full Speed, 90% Load: Line Side; Vab1_out (1) v

4-92 Commissioning 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 4.27 – Running Full Speed, 90% Load: Line Side; Vab1_out (1) vs. Idcp (2)

Commissioning 4-93 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Capturing Data When all of the final commissioning procedures are complete

Commissioning 4-94 7000 “B” Frame 7000-UM150I-EN-P – June 2013 TEST # MOTOR/DRIVE OPERATING POINT DRIVE VARIABLES %SPEED / RPM AMPS VO

Commissioning 4-95 7000 “B” Frame 7000-UM150I-EN-P – June 2013

Chapter 5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 PowerFlex 7000 Functional Description Introduction The PowerFlex 7000 is an adj

5-2 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Description of Operation A complete block diagram of the PF7000

Functional Description 5-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Speed Command The function of Speed Command block is to select o

5-4 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Speed Command (cont.) Three skip speeds Skip Speed 1(50), Skip Speed 2

Functional Description 5-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Linear PortionNon-LinearPortionNon-LinearPortionS Curve Acc1(481)

Overview of Drive 1-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Description NEMA IEC Power Rating (Air Cooled) 200 to 5,500 hp 150 to

5-6 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Speed Control The function of the speed control block is to determine

Functional Description 5-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Stator Freq (448)Speed Fdbk Mode (89)TRQ RATELIMITSpeed Error(472

5-8 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Flux Control The function of the flux control block (Figure 5.5) is to

Functional Description 5-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 VLine Bridge(696)Speed Feedback(289)Base Speed(98)L Magnetizing(1

5-10 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Flux Control for Synchronous Motor Most of the magnetization for a syn

Functional Description 5-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 -Icd Command Gain(107)Isd command (310)If CmdBandwidth(106)LOW P

5-12 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Current Control The function of the current control block (Figure 5.7

Functional Description 5-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Ix Command(312)Alpha Machine (328)Curreg Bandwidth(113)Link Indu

5-14 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Line Converter Feedback The function of the line converter feedback b

Functional Description 5-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Machine Converter Feedback The function of the machine converte

1-10 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Description NEMA IEC Number of Rectifier Devices per phase Voltage 6-Pulse

5-16 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Motor Model The function of the motor model block (Figure 5.8) is to

Functional Description 5-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Tach Feedback (348)VECTORROTATORIsd Command (310)FLUX SELECTCURR

5-18 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Except for the dc link over-current, line side dc link over-voltage

Functional Description 5-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 For most Warnings no action is taken and drive maintains its n

5-20 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Off line Detection of Failed SCRs/SGCTs • Line Converter – 6P-SC

Functional Description 5-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Diagnosticfeedback highDiagnosticfeedback lowVoltage across a th

5-22 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame  SCR Rectifier Active Off-Line Diagnostics In the active d

Functional Description 5-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 On-line detection of Failed SCRs/SGCTs When the gating is

5-24 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Test Modes The PowerFlex 7000 AC drive is provided with test modes to

Functional Description 5-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 A T T E N T I O NA T T E N T I O N Application of medium voltage

Overview of Drive 1-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Description NEMA IEC Control Power 208-575 V, 3 Phase, 50/60 Hz Externa

5-26 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame A T T E N T I O NA T T E N T I O N Open circuit test mode should not be

Functional Description 5-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 1. The motor has pulled out and stalled during starting due

5-28 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Flying Start (Synch Motor) With a synchronous motor, flying start is

Functional Description 5-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The slip frequency required to provide the desired flux and to

5-30 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame PF7000MOTORInput contactor Output contactorBypass contactorBypass bus

Functional Description 5-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 For all multiple motor synchronizing applications, a PLC is us

5-32 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. When the phase error between the motor voltage and bypass voltage

Functional Description 5-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 TIMEDELAYMotor voltage angleSync Lead Angle(226)_Bypass voltage

5-34 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame Transfer to Drive To transfer a motor running on the bypass bac

Functional Description 5-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Analog Outputs A total of thirteen programmable analog outputs

1-12 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Simplified Electrical Drawings LINE CONVERTERL- M-DC LINKL+ M+MACHINE CONVERTE

5-36 Functional Description 7000-UM150I-EN-P – June 2013 7000 “B” Frame

Chapter 6 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Component Definition and Maintenance Control / Cabling Cabinet Components Motor Termina

6-2 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Grounding Network(For use with Isolation Transformers)orGroun

Component Definition and Maintenance 6-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Line CapacitorsLine ReactorMotor TerminalsMotor Fil

6-4 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Voltage-Sensing Assembly The voltage-sensing assembly consist

Component Definition and Maintenance 6-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The number of sensing boards is dependent upon the

6-6 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Transient Suppression Network – TSN Description The Transien

Component Definition and Maintenance 6-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 When the MOV is clipping the voltage transient, th

6-8 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame UVWDrive Input Power from Line TerminalsTransient Suppressio

Component Definition and Maintenance 6-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 2. Fuses are held in a place with a fuse clip. To

Table of Contents 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Preface Overview Who should use this Manual ...

Overview of Drive 1-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 LINE CONVERTERL- M-DC LINKL+ M+MACHINE CONVERTERU (T1)V (T2)W (T3)4U (

6-10 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Metal-oxide varistors (MOV) are part of the Transient Sup

Component Definition and Maintenance 6-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 6. Replace the ring lugs and 6.4-mm (¼ inch) hardw

6-12 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The number of capacitors will vary depending on the system

Component Definition and Maintenance 6-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 1. Ensure there is no power to the equipment. A

6-14 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 1. Ensure there is no power to the equipment. A T T E N

Component Definition and Maintenance 6-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Filter Capacitors Filter capacitors are used on

6-16 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Filter Capacitor Replacement 1. Ensure there is no power t

Component Definition and Maintenance 6-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Testing Filter Capacitors 1. Ensure there is no pow

6-18 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 8. Now, calculate the capacitance from the measured values o

Component Definition and Maintenance 6-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Converter Cabinet Components Figure 6.14 – Convert

1-14 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Simplified Electrical Drawings (cont.) LINE CONVERTERL- M-DC LINKL+ M+MACHIN

6-20 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Converter Cabinet The converter cabinet contains three recti

Component Definition and Maintenance 6-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The power semi-conductor usage in the converter se

6-22 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame SGCTSGCTHeatsinkModule housingTemperatureFeedback BoardClamp

Component Definition and Maintenance 6-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Matched set3 SGCTsModule housingTemperaturesensing bo

6-24 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame In addition to the snubber circuit, a sharing resistor is c

Component Definition and Maintenance 6-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Checking Clamping Pressure Periodically, the clampi

6-26 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame I M P O R T A N TI M P O R T A N T Never rotate the lock nut

Component Definition and Maintenance 6-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 2. To replace a thermal sensor, refer to page P-2

6-28 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The Symmetrical Gate Commutated Thyristor (SGCT or device)

Component Definition and Maintenance 6-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 1. Ensure there is no power to the equipment. A

Overview of Drive 1-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Control Overview MotorMotorModelLineProtectionMachineConverterLineConv

6-30 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame I M P O R T A N TI M P O R T A N T SGCTs come in matched sets

Component Definition and Maintenance 6-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The method for replacing the Silicon Controlled Rec

6-32 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame A T T E N T I O NA T T E N T I O N The SCR and SCR SPGD Boar

Component Definition and Maintenance 6-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 12. While grounded, use a long Phillips screwdrive

6-34 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Heatsink Replacement There are 2 different styles of heatsin

Component Definition and Maintenance 6-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 2. Remove the load from the clamp head per the proc

6-36 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerCage Gasket To ensure all air movement is through the s

Component Definition and Maintenance 6-37 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Apply a thin bead of Loctite 454 adhesive to the Po

6-38 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. Remove the 13-mm bolts in the two flanges that connect th

Component Definition and Maintenance 6-39 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Snubber Resistors Snubber resistors are connected in

1-16 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame Control Hardware The control hardware includes identical drive control board

6-40 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The snubber and sharing resistors are part of the resistor

Component Definition and Maintenance 6-41 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Retaining RodDetach the leadsof the resistor assembl

6-42 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 5. Silicon gel is used to secure the snubber resistor as

Component Definition and Maintenance 6-43 7000 “B” Frame 7000-UM150I-EN-P – June 2013 SGCT PowerCages The snubber circuit is shown i

6-44 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Replacing Sharing Resistor Normally the sharing resisto

Component Definition and Maintenance 6-45 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Resistance measurements The anode-cathode resi

6-46 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Description This board is used in drives where SCRs ar

Component Definition and Maintenance 6-47 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Test power connectionFiber optic transmitterand recei

6-48 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Equipment needed: • Digital oscilloscope • Function

Component Definition and Maintenance 6-49 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 6.34 – Gating pulses Figure 6.35 – SCR ga

Overview of Drive 1-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 1.9 – PowerFlex 7000 Operator interface terminal The o

6-50 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 6.36 – Expanded SCR gating pulse Figure 6.37 – V Se

Component Definition and Maintenance 6-51 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 6.38 – Expansion of V Sense Trigger to SCR g

6-52 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Fiber Optic Cabling The equipment is provided with fiber opt

Component Definition and Maintenance 6-53 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Air Pressure Sensor An air pressure sensor is locat

6-54 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame D.C. Link and Fan Cabinet Components AC/AC Converters3-phase

Component Definition and Maintenance 6-55 7000 “B” Frame 7000-UM150I-EN-P – June 2013 There is a current sensor on the M+ conductor.

6-56 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Step 2: Unfasten DC links leads.Remove DC link hardwareand

Component Definition and Maintenance 6-57 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Fan Removal and Replacement The fan consists of a mo

6-58 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Fan Installation Care must be taken in handling of th

Component Definition and Maintenance 6-59 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Impeller Maintenance (cont.) 1. Record the distanc

1-18 Overview of Drive 7000-UM150I-EN-P – June 2013 7000 “B” Frame

6-60 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame To Assemble: 1. Make sure the shaft and keyway are clea

Component Definition and Maintenance 6-61 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The inlet ring is the large circular part located o

6-62 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Replacement of Air Filters Air filters are located at the co

Component Definition and Maintenance 6-63 7000 “B” Frame 7000-UM150I-EN-P – June 2013 When replacing with a new filter, the filter must

6-64 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 6.46 – Air Flow Pattern for Snubber Cooling F

Component Definition and Maintenance 6-65 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Control Power Components There are two configuratio

6-66 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame +15V - SPGDB TEST3 phase, 4 wireXXXVAC+24V I/O3phaseTX, XXXV

Component Definition and Maintenance 6-67 7000 “B” Frame 7000-UM150I-EN-P – June 2013 120V, single phaseAC FAIL620VUPS2kVAUPSonbypassbatt

6-68 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame AC/DC Power Supply Each AC/DC converter is rated for 1500W a

Component Definition and Maintenance 6-69 7000 “B” Frame 7000-UM150I-EN-P – June 2013 AC/DC Power Supply (cont.) Location The AC/DC p

Chapter 2 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Installation Safety and Codes A T T E N T I O NA T T E N T I O N The Canadian E

6-70 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame P1-AC input PIN# LABEL 1 EARTH 2 LINE 1 3 LINE 2

Component Definition and Maintenance 6-71 7000 “B” Frame 7000-UM150I-EN-P – June 2013 AC/DC Power Supply (cont.) Replacement procedure

6-72 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame UPS Option The PowerFlex 7000 „B‟ Frame drive has the option

Component Definition and Maintenance 6-73 7000 “B” Frame 7000-UM150I-EN-P – June 2013 UPS Option (cont.) If the customer has an external

6-74 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Low Voltage Control Section The low voltage control section

Component Definition and Maintenance 6-75 7000 “B” Frame 7000-UM150I-EN-P – June 2013 DC/DC Power Supply Description The DC/DC power s

6-76 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame LEDs Green operational LED on front of unit detects DC

Component Definition and Maintenance 6-77 7000 “B” Frame 7000-UM150I-EN-P – June 2013 P6-SCBM PIN# LABEL DESCRIPTION ONLY 1 +LEMPW

6-78 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame DC Power good indicator lightM6 (H.H.T.R.S.)VIEW “1”DC/DC p

Component Definition and Maintenance 6-79 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Control Boards There are two Drive Control Bo

2-2 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Transportation and Handling The PowerFlex 7000 drive is shipped on a wooden

6-80 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame LED STATUS CONDITION Solid Green Application Firmware Runnin

Component Definition and Maintenance 6-81 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Control Boards (cont.) Drive Control Board Re

6-82 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Drive Control Board (Machine)Fiber OpticInterfaceBoardsDri

Component Definition and Maintenance 6-83 7000 “B” Frame 7000-UM150I-EN-P – June 2013 6. Remove the Fiber Optic Interface (FOI) Boards

6-84 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Customer Interface Board The Customer Interface Board (CIB) i

Component Definition and Maintenance 6-85 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Analog Inputs and Outputs The PowerFlex 7000 “B

6-86 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame CIBJ4AProcess Loop ReceiverShielded Twisted PairSHLD1234IaC

Component Definition and Maintenance 6-87 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The receiver can accept either 2-wire or 4-wire tr

6-88 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Customer Interface Board Replacement The DCB-L, DCB-M, a

Component Definition and Maintenance 6-89 7000 “B” Frame 7000-UM150I-EN-P – June 2013 10. Apply control power to the drive. The CIBs are

Drive Installation 2-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Overhead Lifting 1. Attach rigging to the lifting angles on the

6-90 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The following table illustrates the most commonly used tes

Component Definition and Maintenance 6-91 7000 “B” Frame 7000-UM150I-EN-P – June 2013 There is a separate SCB for each DCB, and they ar

6-92 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame External Input/Output Boards The External Input/Output (XIO)

Component Definition and Maintenance 6-93 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The standard drive comes with one XIO board, altho

6-94 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Fiber Optic Interface Boards The Fiber Optic Interface (FOI)

Component Definition and Maintenance 6-95 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Each FOI board also has an input for a signal from

6-96 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Downloading the Introduction Drive Firmware With the in

Component Definition and Maintenance 6-97 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Preparation for Required Downloading Firmware

6-98 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Hit F10 to Exit, and then F5 for NVRAM. Press F5 for SAVE, and

Component Definition and Maintenance 6-99 7000 “B” Frame 7000-UM150I-EN-P – June 2013 To place the drive in firmware download mode, you ne

2-4 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Rod or Pipe Rollers This method is only suitable when there are no incl

6-100 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame - From „Connect to‟ window, select COM1 from the dro

Component Definition and Maintenance 6-101 7000 “B” Frame 7000-UM150I-EN-P – June 2013 - You will be prompted to save the connection that

6-102 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame - From the File menu, click Open… The Open window will appea

Component Definition and Maintenance 6-103 7000 “B” Frame 7000-UM150I-EN-P – June 2013 - Under Protocol, click the arrow on the right to o

6-104 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame For major revision level upgrades, the majority of the parame

Component Definition and Maintenance 6-105 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Setting Elapsed Time The drive firmware download

6-106 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Power off the Terminal and insert the memory card. Apply pow

Component Definition and Maintenance 6-107 7000 “B” Frame 7000-UM150I-EN-P – June 2013 5. When you see the screen similar to one shown be

6-108 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The diagnostic trending is a valuable tool for troublesh

Component Definition and Maintenance 6-109 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Data Defines the trigger value with respect

ii Table of Contents 7000-UM150I-EN-P – June 2013 7000 “B” Frame IEC Component and Device Designations ... 2-29

Drive Installation 2-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Storage If it is necessary to store the drive, be certain to stor

6-110 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 3. With Trace-1 selected, press Enter key as shown in the

Component Definition and Maintenance 6-111 7000 “B” Frame 7000-UM150I-EN-P – June 2013 5. Press F7 [LIST]. The display will chan

6-112 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 7. Enter the parameter linear number (in our example

Component Definition and Maintenance 6-113 7000 “B” Frame 7000-UM150I-EN-P – June 2013 11. Press F2 [CONDITION] key. The cursor will mov

6-114 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame 14. Press F5 [POST] key and enter 10 (this is the p

Component Definition and Maintenance 6-115 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Printing (Uploading) Overview Data from the Dr

6-116 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Method Step-1: Creating an empty notepad (.txt) file - Ru

Component Definition and Maintenance 6-117 7000 “B” Frame 7000-UM150I-EN-P – June 2013 - On the Save As window, enter a filename (

6-118 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame - Now, the „Connect to‟ window will appear. Select COM1 fro

Component Definition and Maintenance 6-119 7000 “B” Frame 7000-UM150I-EN-P – June 2013 - Now, close the HyperTerminal program. Following m

2-6 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame (F) The room in which the equipment is located must be large enough to acc

6-120 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame - From the File menu, click Open….At the Open dialog box, lo

Component Definition and Maintenance 6-121 7000 “B” Frame 7000-UM150I-EN-P – June 2013 - HyperTerminal will now act as a dummy printer and

6-122 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame It is important to note that while the data is being transfer

Component Definition and Maintenance 6-123 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The trending setup is best illustrated through an

6-124 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Hazardous materials Environmental protection is a top p

Component Definition and Maintenance 6-125 7000 “B” Frame 7000-UM150I-EN-P – June 2013 • Lithium Batteries This drive contains 4 sma

6-126 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame The preventive maintenance activities on the PF7000 Air-Co

Component Definition and Maintenance 6-127 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Annual Maintenance As the name implies, these mai

6-128 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame  Check for any visual/physical evidence of damage and/or d

Component Definition and Maintenance 6-129 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Control Power Checks (No Medium Voltage)  Apply

Drive Installation 2-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Installation When the drive has been placed at its installation area,

6-130 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Additional Tasks During Preventive Maintenance  Invest

Component Definition and Maintenance 6-131 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Time Estimations  Operational Maintenance 0.

6-132 Component Definition and Maintenance 7000-UM150I-EN-P – June 2013 7000 “B” Frame Tool / Parts / Information Requirements The following

Chapter 7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Troubleshooting (Firmware 5.xxx) Documenting Shutdowns All faults, warnings, or m

7-2 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame Acronyms and Abbreviations Used in this Manual Acronym/ Abbreviation Descriptio

Troubleshooting 7-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGES FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS AC/DC#1

7-4 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Air Filter 73 The Pr

Troubleshooting 7-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Conductivity Hi (C-Frame

7-6 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS – If you have the C

Troubleshooting 7-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS DC Link OC SW 171 The Mea

2-8 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Installation (cont.) If the indicators show that no shock was attained, full

7-8 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS DPI Interface 243 Thi

Troubleshooting 7-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS will appear if the specif

7-10 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS configuration of Inp

Troubleshooting 7-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Inv HS Sensor 38 While

7-12 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Line Fltr Cap OV 17

Troubleshooting 7-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Line OC 166 The measure

7-14 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Master CurrentUB 16

Troubleshooting 7-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Motor DC Link OV 17 DC

7-16 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Motor Neutral OV 67

Troubleshooting 7-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Motor Overspeed 66 The

Drive Installation 2-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Exhaust hood panels(Quantity = 2)Flat plate(Quantity = 1)M6 thread f

7-18 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Mstr Xfr Err 46 Mas

Troubleshooting 7-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Pressure Loss (C-Frame O

7-20 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Rect HeatSink OT 193

Troubleshooting 7-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Slave1 CurrentUB 164 The

7-22 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS Sync Xfer Failed 7

Troubleshooting 7-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS U1A Fbk FO Loss 93 INVE

7-24 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS U1A Online Flt 81 I

Troubleshooting 7-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Fbk FO Loss 267 PW

7-26 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Online Flt 255

Troubleshooting 7-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS 4V3C Offline OC 446 4V6C

2-10 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Installation (cont.) Ensure notchorientation to sidesAssembled Exhaust Ho

7-28 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Online OC 342

Troubleshooting 7-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 FAULT MESSAGE FAULT CODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Online SC 354 6P o

7-30 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGES WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS

Troubleshooting 7-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Air Filter 29 The Pre

7-32 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Bypass UV 185 The

Troubleshooting 7-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS DI Contctr Fdbk 118 T

7-34 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS DI IsoSw Open 42

Troubleshooting 7-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS DC Link Range 126 The

7-36 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS External 1-16 1-1

Troubleshooting 7-37 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS HeatExchnger Fan (C-FR

Drive Installation 2-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Cabinet Layout and Dimensional Drawings of Drive The following drawin

7-38 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Inv Heatsink OT 24

Troubleshooting 7-39 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Iso Fn2 Cntr 330 Isola

7-40 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Line DC Link OV 11

Troubleshooting 7-41 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Motor DC Link OV 192

7-42 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS No PLL Lock 117

Troubleshooting 7-43 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Pump Failure (C-FRAME

7-44 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Rec HS Sensor 201

Troubleshooting 7-45 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Speed Cmd Loss 183 Th

7-46 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS Tach Reversed 34 T

Troubleshooting 7-47 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS XIO Card #1-6 Loss 81

2-12 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerFlex 7000 Dimensional Drawings Note: Contact Factory for Seismic M

7-48 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS U1A Online Wrn 21

Troubleshooting 7-49 7000 “B” Frame 7000-UM150I-EN-P – June 2013 WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Device Wrn 264 P

7-50 Troubleshooting 7000-UM150I-EN-P – June 2013 7000 “B” Frame WARNING MESSAGE WARNINGCODE DESCRIPTION RECOMMENDED ACTIONS 2U1A Offline SC 30

Appendix A 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Catalog Number Explanation for PowerFlex 7000 MV Drives 7000 - A105 D EHD

A-2 Catalog Number Explanation – Drive Selection 7000-UM150I-EN-P – June 2013 7000 “B” Frame Table A-2 Service Duty Rating, Continuous Current Rati

Catalog Number Explanation – Drive Selection A-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The PowerFlex 7000 medium voltage AC

A-4 Catalog Number Explanation – Drive Selection 7000-UM150I-EN-P – June 2013 7000 “B” Frame A tachometer is required under the following conditi

Catalog Number Explanation – Drive Selection A-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The PowerFlex 7000 drives have been te

A-6 Catalog Number Explanation – Drive Selection 7000-UM150I-EN-P – June 2013 7000 “B” Frame Table A-6 Typical Application Load Torque Profiles App

Appendix B 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Torque Requirements for threaded fasteners Unless otherwise specified the followin

Drive Installation 2-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

B-2 Torque Requirements 7000-UM150I-EN-P – June 2013 7000 “B” Frame

Appendix C 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Logic Command Drive Logic Command Word – Database 2.001 The following is the L

C-2 Logic Status Word 7000-UM150I-EN-P – June 2013 7000 “B” Frame Logic Status Word – Database 2.001 The following is the Logic Status word from t

Logic Status Word C-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Product Specific Logic Command – Database 2.001 To be used with gateway a

C-4 Logic Status Word 7000-UM150I-EN-P – June 2013 7000 “B” Frame Drive Logic Command Word – Database 3.001 and later The following is the Logic C

Logic Status Word C-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Logic Status Word – Database 3.001 and later The following is the Logic St

C-6 Logic Status Word 7000-UM150I-EN-P – June 2013 7000 “B” Frame Product Specific Logic Command – Firmware 3.001 and 3.002 To be used with gatew

Logic Status Word C-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Product Specific Logic Command – Firmware 3.004 to 5.003 To be used with g

C-8 Logic Status Word 7000-UM150I-EN-P – June 2013 7000 “B” Frame

Appendix D 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Meggering Drive Meggering When a ground fault occurs, there are three zones in which

2-14 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Note: Contact Factory for Seismic Mounting Information.

D-2 Meggering 7000-UM150I-EN-P – June 2013 7000 “B” Frame A T T E N T I O NA T T E N T I O N There exists the possibility of serious or fatal in

Meggering D-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: It is important to disconnect the terminals on the boards rather than from th

D-4 Meggering 7000-UM150I-EN-P – June 2013 7000 “B” Frame Potential Transformer Fuses A Megger test may exceed the rating of potential

Meggering D-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The test should produce a reading greater than the minimum values listed below. If

D-6 Meggering 7000-UM150I-EN-P – June 2013 7000 “B” Frame 6. Re-Connect the Power Circuit to the System Ground Voltage Sensing Boards

Table of Contents iii 7000 “B” Frame 7000-UM150I-EN-P – June 2013 How to: Obtain Help ...

Drive Installation 2-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

2-16 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Note: Contact Factory for Seismic Mounting Information.

Drive Installation 2-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

2-18 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Note: Contact Factory for Seismic Mounting Information.

Drive Installation 2-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

2-20 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Note: Contact Factory for Seismic Mounting Information.

Drive Installation 2-21 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

2-22 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Note: Contact Factory for Seismic Mounting Information.

Drive Installation 2-23 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note: Contact Factory for Seismic Mounting Information.

2-24 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Control/Cabling Cabinet Shows the medium voltage area located in the contro

iv Table of Contents 7000-UM150I-EN-P – June 2013 7000 “B” Frame Starting the Trace ...

Drive Installation 2-25 7000 “B” Frame 7000-UM150I-EN-P – June 2013 (For use with Isolation Transformers)orGround Filter(For use with Li

2-26 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Line CapacitorsLine ReactorMotor TerminalsMotor Filter CapacitorsLine Term

Drive Installation 2-27 7000 “B” Frame 7000-UM150I-EN-P – June 2013 DifferentialPressure sensorInverter ModulesGround busRectifier Modul

2-28 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame AC/AC Converters3-phasefan powertransformerGround Bus“Hold up” CapacitorDC

Drive Installation 2-29 7000 “B” Frame 7000-UM150I-EN-P – June 2013 IEC Component and Device PowerFlex 7000 electrical drawings use conv

2-30 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Power Wiring Selection (cont.) Cable Insulation The cable insulation req

Drive Installation 2-31 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The following table identifies general wire categories that will be en

2-32 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Power Wiring Selection (cont.) The wire sizes must be selected individually

Drive Installation 2-33 7000 “B” Frame 7000-UM150I-EN-P – June 2013 LatchKey interlockHandleTerminal blocks– Customer (TBC)Low voltage

2-34 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Low Voltage Compartment (Open)Power TerminalsLow Voltage Door Figure

Table of Contents v 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Drive Application Review ...

Drive Installation 2-35 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Power Connections The installer must ensure that interlocking with th

2-36 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame 2314[91.12]900.0[35.43]2314[91.12]900.0[35.43] Figure 2.13 – Front View

Drive Installation 2-37 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Terminals U, V, Wbehind 2U, 2V, 2W834.0[32.84]1417.2[55.80]65.0[2.

2-38 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame The installer is responsible for ensuring that power connections are made

Drive Installation 2-39 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Information regarding termination of customer cables Customer term

2-40 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Grounding Practices The purpose of grounding is to: • provide for the s

Drive Installation 2-41 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Note that if a drive isolation transformer is used, the WYE secondar

2-42 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame Grounding Practices (cont.) Grounding Requirements and Grounding Specificat

Drive Installation 2-43 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Interlocking Access to the medium voltage areas of the drive is restri

2-44 Drive Installation 7000-UM150I-EN-P – June 2013 7000 “B” Frame

vi Table of Contents 7000-UM150I-EN-P – June 2013 7000 “B” Frame Control Power Transformer (CPT) ... 4-42

Chapter 3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Operator Interface Chapter Objectives This chapter describes how you use the operator

3-2 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame PowerFlex Operator interface – References to the operator interface refer t

Operator Interface 3-3 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Overview The operator interface used on the PowerFlex 7000 Medium V

3-4 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Even though the upper row of Softkeys (i.e. F1-F5) may not be shown on some

Operator Interface 3-5 7000 “B” Frame 7000-UM150I-EN-P – June 2013 While entering a value, the value may be edited using the [backspac

3-6 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame The upper left-hand corner contains the name of the screen (i.e. SELECT GRO

Operator Interface 3-7 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Accessing/Writing to Drive When first powered up, the operator i

3-8 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.4 – Communications Error Figure 3.5 – Communications Error

Operator Interface 3-9 7000 “B” Frame 7000-UM150I-EN-P – June 2013 The operations for these latter keys will not be explained within t

3-10 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame b) Obtaining Drive Database - During this phase, the database of informat

Table of Contents vii 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Chapter 5 Functional Description Introduction ...

Operator Interface 3-11 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Top Level Menu This screen (Figure 3.6) represents the main menu fr

3-12 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame How To: The following sections describe how to perform the various operation

Operator Interface 3-13 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Press the [backspace] key to return to the previous level of help,

3-14 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Modify Operator Interface The utility operation of screens change the charac

Operator Interface 3-15 7000 “B” Frame 7000-UM150I-EN-P – June 2013 To change the duration of the delay, press the [F2] key. The curr

3-16 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.12 – Utility Contrast Setting Time The clock setting contr

Operator Interface 3-17 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Setting Date The calendar setting controls the date stamp that

3-18 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Figure 3.15 – Utility Meter To change the tag attach to a meter, use th

Operator Interface 3-19 7000 “B” Frame 7000-UM150I-EN-P – June 2013 Figure 3.17 – Edit the Text When editing is complete, the scre

3-20 Operator Interface 7000-UM150I-EN-P – June 2013 7000 “B” Frame Viewing Revision Levels For the purpose of maintenance or upgrading of