Rockwell-automation FlexPak Plus NRG DC Drive User Manual

 $%  "#%    %  ( &$)  #'$  !%! %$)$ ! # #%'  " % )

9Guideline 3 - Regardless of the above placementguidelines, the user is responsible for providing ambiĆent temperatures that meet the controllers spec

Guideline 11  #$&"! &&' "( % ( + !"& *  &   $& "$%#&q

11Notes:1> These signals must be run in a separate magnetic conduit tominimize the possibility of noise pickup. (Refer to Table 7.B forwire specifi

12WARNINGIN THE OPTIONAL BASIC DRIVE, THE USERMUST INSTALL AN M CONTACTOR THAT HASA 115 VAC COIL WITH A MAXIMUM CURRENTDRAW OF 440 MILLIAMPS. THE CONT

13HP/SCALING PINSFigure 3.6 - Regulator Module, HP/Current Scaling PinsStep 3 - On the Regulator Module, locate the scalingpins. (Refer to Figure 3.6.

WARNING14DANGERTHE MACHINERY BUILDER IS RESPONSIBLEFOR INSURING THAT DRIVEN MACHINERY, ALLDRIVETRAIN MECHANISMS NOT SUPPLIED BYRELIANCE ELECTRIC AND P

SECTION 4STARTĆUP AND ADJUSTMENT4.0 General   ) * &% '(&, ) )*(*0+' % 0!+)*$%* '(&+() *&  &#

16DANGERIF CIRCUIT BREAKER HAS TRIPPED OR FUSESHAVE CLEARED THE FIELD SUPPLY, ITS WIRĆING MUST BE INSPECTED FOR DAMAGE.REAPPLYING POWER TO THE DRIVE,

17  & " !% - The MinimumSpeed Potentiometer on the regulator has been factorypreset for drive minimum speed, 5%. By mea

18SECTION 5TROUBLESHOOTING5.0 General - This Section details troubleshootinginformation for the FlexPak Plus controller. Its organizaĆtion is as follo

SECTION 1INTRODUCTION1.0 General  # % "*# $ %#" '$$ $" !# (t %# + Kr "& 

195.3 Motor Problems - Do not overlook the possiĆbility that the malfunction may be located in the drivemotor. The following steps should become part

20TABLE 5.A - TROUBLESHOOTING SUGGESTIONS FOR THE COMPLETE CONTROLLERSymptom Probable Cause Recommended Procedures1. POWER ON/OFFcircuit breakertrips

21TABLE 5.A - TROUBLESHOOTING SUGGESTIONS FOR THE COMPLETE CONTROLLER (Continued)Symptom Probable Cause Recommended Procedures4. In reversing conĆtrol

22TABLE 5.A - TROUBLESHOOTING SUGGESTIONS FOR THE COMPLETE CONTROLLER (Continued)Symptom Probable Cause Recommended Procedures8. Drive motor doesnot r

              

4FU, 5FU, 6FUINCOMINGLINE FUSESOPTIONAL INCOMING LINECIRCUIT BREAKER3FU, 7FU8FU, 9FUCONTROLFUSES1FU, 2FUFIELDSUPPLYFUSESFigure 5.5 - CB/Fuse Locatio

PILOTRELAYINCOMINGLINE FUSESM CONTACTORDV/DTMODULEFigure 5.6 - Top View of ControllerREGULATOR/DRIVEASSEMBLYMOUNTSCREWSRIBBONCABLEGATELEADSFIELDSUPP

Figure 5.8 - 230 VAC Controller, Power Bridge Schematic

Figure 5.9 - 460 VAC Controller, Power Bridge Schematic

Figure 5.10 - Controller Regulator Module & Digital Driver Module Schematics

DANGERCONTROLLER EQUIPMENT IS AT LINE VOLTĆAGE WHEN AĆC POWER IS CONNECTED TOTHE POWER UNIT IN THE FLEXPAK PLUSCONTROLLER. THUS AĆC POWER MUST BEREMO

Figure 5.11 - 230 VAC Auxiliary Panel Assembly Schematic

Figure 5.12 - 460 VAC Auxiliary Panel Assembly Schematic

     

     

     

      

Figure 5.15A - Technical Data 230 VAC Three Phase FlexPak Plus

Figure 5.15B - Technical Data 230 VAC Three Phase FlexPak Plus

Figure 5.16A - Technical Data 460 VAC Three Phase FlexPak Plus

Figure 5.16B - Technical Data 460 VAC Three Phase FlexPak Plus

3SECTION 2GENERAL CONTROLLER INFORMATION2.0 General - The FlexPak Plus DĆC VKS drive conĆtroller may be applied to three phase dĆc drive applicaĆtions

NOTE SHEET1>Function of panel rating, see Sh. 8.2>If motor has series field, wire between 45/52 and FM contact is removed, and series fieldkit

DANGER15> A.) AN EXTERNAL, U/L LISTED, FUSED DISCONNECT OR CIRCUIT BREAKER IS REQUIREDTO PROVIDE NEC OR CEC DISCONNECT AND OVERCURRENT PROTECTION

1234567890DANGEREQUIPMENT IS AT LINE VOLTAGE WHEN AC POWER IS CONNECTED TO THE POWER UNIT. 3PHASE AC POWER LINE MUST BE DISCONNECTED FROM THE POWER

1. CURRENT LIMIT:a)FACTORY PRESET TO 150%. ADJUST AS DESIRED FOR MAX. CURRENT 150%. (CCW DECREASES CUR-RENT).b)DOT #4 IS APPROXIMATELY 100%.2.MAX SP

SECTION 6REPLACEMENT PARTS6.0 General  ,+, ,"(.% (',#+ &#'-#'#'! ,-($ %('! /#-" )+- '.&

Table 6.A - Replacement ModulesPart DescriptionQuantity PerControllerModel Number Part NumberLow Voltage Control Fuses  Control Transform

45SECTION 7THREE PHASE FLEXPAK PLUS MODIFICATION KITINSTRUCTION MANUALS7.0 General - A number of optional features in theform of Modification Kits are

Table 7.A - Modification Kit Quick Reference List (Continued)KitInstructionManualNumberModelNo.ControllerModification?➀AdditionalOptionsRequired?Opt

47Table 7.B - Wire SpecificationsUse in ControllerType Conductor Required Characteristics Acceptable TypesCONTROL WIRESRemote OperatorControl Station:

J9J8J4J10Figure 7.3 - Three Phase FlexPak Plus Regulator Board Jumper Location

4Table 2.A - FlexPak Plus Features SummaryCategoryFeatureController Functions D START/STOPD RUN/JOGD FORWARD/REVERSED Speed selection (5 to 100%)D Uni

Section PageTABLE OF CONTENTSTitlei  1.0 General 1...

INDEX OF FIGURESFigure PageTitleiiFigure 1.1 - FlexPak Plus Complete w/Optional Status Diagnostic Indicator and Super RPM Motor 1...Figure 2.1 - Basi

PageINDEX OF TABLESTable TitleiiiTable 2.A - FlexPak Plus Features Summary 4...Table 2.B - Specificat

U.S. Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

2.3 Modification Kits   & #', " '"!'%"% !  $(, ! "!)!!', +'!

6Table 2.B - SpecificationsAĆC Line input Voltage230/460 VAC (nominal, 60 HZ)220/440 VAC (nominal, 50 Hz)three phase onlyLine Voltage Variation10% of

7WARNINGIN THE OPTIONAL BASIC DRIVE, THE USERMUST INSTALL AN M CONTACTOR THAT HASA 115 VAC COIL WITH A MAXIMUM CURRENTDRAW OF 440 MILLIAMPS. THE CONTA

8SECTION 3INSTALLATION3.0 General - This Section outlines the proceduresthat are to be followed in order to properly install a FlexĆPak Plus controlle