Rockwell-automation 1336_F_E_T_S SERIES A CHOPPER BRAKE MODULE User Manual

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Installation Instructions
1336-5.65 — March, 2007
Allen-Bradley
1336/1336VT
1336 PLUS/PLUS II/FORCE/IMPACT
Chopper Module
Cat. Nos. 1336 -WA018, WB009 & WC009
-WA070, WB035
& WC035
-WA115, WB110
& WC085
Table of Contents
What This Option Provides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Where This Option is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
What These Instructions Contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
How Dynamic Braking Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
How the Chopper Module Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Select a Chopper Module and Dynamic Brake Resistor. . . . . . . . . . . . . . . . . . . . . . 5
Selecting a Chopper Module and the Dynamic Brake Resistance . . . . . . . . . . . . . . . . . . . 6
Example Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Ordering Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chopper Module Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chopper Module Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WA018, WB009 and WC009 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
WA070, WB035 and WC035 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WA115, WB110 and WC085 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1336 and 1336VT Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1336IMPACT Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1336FORCE Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1336PLUS Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brake Fault Contact Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Brake Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Brake Module Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
WA018, WB009 and WC009 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 28
WA070, WB035 and WC035 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 29
WA115, WB110 and WC085 Terminal Block, Fuse and Jumper Locations . . . . . . . . . . . . 30
WA018, WB009 and WC009
Single Brake Wiring Scheme 1336F – BRF and 1336S – BRF Drives Only . . . . . . . . . . . . 31
Multiple Brake Wiring Scheme 1336F – BRF and 1336S – BRF Drives Only . . . . . . . . . . 32
WA070, WB035 and WC035 WA115, WB110 and WC085
Single Brake Wiring Scheme 1336F – BRF Drives Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Multiple Brake Wiring Scheme 1336F – BRF Drives Only . . . . . . . . . . . . . . . . . . . . . . . . . 34
WA018, WB009 and WC009
Single Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Multiple Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
WA070, WB035 and WC035 WA115, WB110 and WC085
Single Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Multiple Brake Wiring Scheme 1336 (VT, S, F, T, E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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Summary of Contents

Page 1 - Chopper Module

Installation Instructions1336-5.65 — March, 2007Allen-Bradley1336/1336VT1336 PLUS/PLUS II/FORCE/IMPACTChopper ModuleCat. Nos. 1336 -WA018, WB009 &

Page 2 - How Dynamic Braking Works

Heavy Duty Dynamic Braking101336-5.65 — March, 2007Step 7 — Choose the Dynamic Brake Resistance ValueUse to Table 1a, 2a, or 3a to choose the correct

Page 3 - How the Chopper Module

Heavy Duty Dynamic Braking 111336-5.65 — March, 2007Calculate Application ValuesUse the Application Information to calculate the necessary values to c

Page 4

Heavy Duty Dynamic Braking121336-5.65 — March, 2007Minimum Dynamic Brake Resistance = Vd/Id2 = 10 ohms = Rdb2This is the result of Step 6 and is also

Page 5 - Resistor

Heavy Duty Dynamic Braking 131336-5.65 — March, 2007Chopper Module SelectionOhms Watts CatalogWatt SecondsManufacturer956 242 552-1 4225 IPC956 400 55

Page 6

Heavy Duty Dynamic Braking141336-5.65 — March, 2007100 6800 PF100R6K80 450100 Powerohm100 8000 PF100R8K00 692400 Powerohm100 9200 PF100R9K20 676300 Po

Page 7 - Figure 2

Heavy Duty Dynamic Braking 151336-5.65 — March, 200752 1600 PF52R1K60 111200 Powerohm52 2400 PF52R2K40 149600 Powerohm52 2800 PF52R2K80 142400 Poweroh

Page 8

Heavy Duty Dynamic Braking161336-5.65 — March, 200732 2000 PF32R2K00 143600 Powerohm32 2100 T32R2K1 20200 IPC32 2400 PF32R2K40 113100 Powerohm32 2700

Page 9 - Heavy Duty Dynamic Braking 9

Heavy Duty Dynamic Braking 171336-5.65 — March, 200720 600 T20R600W 17300 IPC20 900 T20R900W 18500 IPC20 1372 222-7A 87086 IPC20 1500 T20R1K5 28000 IP

Page 10 - Example Calculation

Heavy Duty Dynamic Braking181336-5.65 — March, 200710.4 5360 T10F4R5K36 329000 IPC10.4 6040 T10F4R6K4 489000 IPC10.4 8890 T10F4R8K89 801000 IPC10.4 11

Page 11 - Heavy Duty Dynamic Braking 11

Heavy Duty Dynamic Braking 191336-5.65 — March, 20075.1 59486 PF5F1R59K4 7375900 Powerohm5.1 114750 PF5F1R114K4 25239300 Powerohm5 22848 442-18A 16037

Page 12 - Ordering Resistors

Heavy Duty Dynamic Braking21336-5.65 — March, 2007What This Option ProvidesThe brake chopper module is an open style assembly that together with custo

Page 13 - Chopper Module Selection

Heavy Duty Dynamic Braking201336-5.65 — March, 2007Chopper Module CharacteristicsDrive Voltage(Volts AC)Turn-On Voltage(Volts DC) Catalog NumberChoppe

Page 14 - Heavy Duty Dynamic Braking14

Heavy Duty Dynamic Braking 211336-5.65 — March, 2007WA018, WB009 and WC009 Dimensions and WeightsDimensions and Weights in Millimeters (Inches) and Ki

Page 15 - Heavy Duty Dynamic Braking 15

Heavy Duty Dynamic Braking221336-5.65 — March, 2007WA070, WB035 and WC035 Dimensions and WeightsDimensions and Weights in Millimeters (Inches) and Kil

Page 16 - Heavy Duty Dynamic Braking16

Heavy Duty Dynamic Braking 231336-5.65 — March, 2007WA115, WB110 and WC085 Dimensions and WeightsDimensions and Weights in Millimeters (Inches) and Ki

Page 17 - Heavy Duty Dynamic Braking 17

Heavy Duty Dynamic Braking241336-5.65 — March, 2007Specifications1Watts Dissipated at 100% (Continuous Duty Cycle) are approximately equal to the aver

Page 18 - Heavy Duty Dynamic Braking18

Heavy Duty Dynamic Braking 251336-5.65 — March, 2007Mounting RequirementsIMPORTANT: The National Electrical Code (NEC) and local regulations govern th

Page 19 - Heavy Duty Dynamic Braking 19

Heavy Duty Dynamic Braking261336-5.65 — March, 2007Setup1336 and 1336VT Parameter SettingsParameter 11 — Decel Frequency Hold — must be set to OFF whe

Page 20 - Characteristics

Heavy Duty Dynamic Braking 271336-5.65 — March, 2007Brake Fault Contact MonitoringFor all brake module ratings a fault contact has been provided to pr

Page 21 - Dimensions and Weights

Heavy Duty Dynamic Braking281336-5.65 — March, 2007WA018, WB009 and WC009 Terminal Block, Fuse and Jumper LocationsBrake Module BoardBrake Frame Groun

Page 22 - WA070, WB035 and WC035

Heavy Duty Dynamic Braking 291336-5.65 — March, 2007WA070, WB035 and WC035 Terminal Block, Fuse and Jumper LocationsFuse F1Fuse F2BRAKE MODESLAVE

Page 23 - WA115, WB110 and WC085

Heavy Duty Dynamic Braking 31336-5.65 — March, 2007the necessary negative DC current, the DC bus voltage will increase and cause a Bus Overvoltage tri

Page 24 - Installation Requirements

Heavy Duty Dynamic Braking301336-5.65 — March, 2007WA115, WB110 and WC085 Terminal Block, Fuse and Jumper LocationsE9E11E12Fuse F1Fuse F2(E12)(E11)(E9

Page 25 - Mounting Requirements

Heavy Duty Dynamic Braking 311336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB3MOD-L6 or MOD-L3Option20 STOP19 STARTSTART115V AC21 COM22232425 COM262

Page 26 - Heavy Duty Dynamic Braking

Heavy Duty Dynamic Braking321336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB3MOD-L6 or MOD-L3Option20 STOP19 STARTSTART115V AC21 COM22232425 COM2627

Page 27 - Brake Module Jumper Settings

Heavy Duty Dynamic Braking 331336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB320 STOP19 STARTSTART115V AC21 COM22232425 COM26272829 COM30 ENABLE

Page 28

Heavy Duty Dynamic Braking341336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB320 STOP19 STARTSTART115V AC21 COM22232425 COM26272829 COM30 ENABLES

Page 29 - Heavy Duty Dynamic Braking 29

Heavy Duty Dynamic Braking 351336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB3MOD-L6 or MOD-L3Option20 STOP19 STARTSTART115V AC21 COM22232425 COM262

Page 30

Heavy Duty Dynamic Braking361336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB3MOD-L6 or MOD-L3Option20 STOP19 STARTSTART115V AC21 COM22232425 COM2627

Page 31

Heavy Duty Dynamic Braking 371336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB320 STOP19 STARTSTART115V AC21 COM22232425 COM26272829 COM30 ENABLE

Page 32

Heavy Duty Dynamic Braking381336-5.65 — March, 2007L1L2L3+DC -DCTB1DriveTB320 STOP19 STARTSTART115V AC21 COM22232425 COM26272829 COM30 ENABLES

Page 33

Heavy Duty Dynamic Braking 391336-5.65 — March, 2007NOTES

Page 34

Heavy Duty Dynamic Braking41336-5.65 — March, 2007Figure 1Schematic of Chopper Module and Dynamic Brake ResistorChopper Modules are designed to be app

Page 35

Publication 1336-5.65 — March, 2007 P/N 163435 (10)Supersedes February, 2007 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed i

Page 36

Heavy Duty Dynamic Braking 51336-5.65 — March, 2007How to Select a Chopper Module and Dynamic Brake ResistorAs a rule, a Chopper Module can be specifi

Page 37

Heavy Duty Dynamic Braking61336-5.65 — March, 2007Selecting a Chopper Module and the Maximum Dynamic Brake ResistanceThe following calculations are de

Page 38 - ENABLE

Heavy Duty Dynamic Braking 71336-5.65 — March, 2007Figure 2Application Speed, Torque and Power Profiles0t1t2t3t4t1 + t4t0t1t2t3t4t1 + t4t0t1t2t3t4t1 +

Page 39 - Heavy Duty Dynamic Braking 39

Heavy Duty Dynamic Braking81336-5.65 — March, 2007Step 1 — Determine Gear RatioStep 2 — Determine the Total InertiaStep 3 — Calculate the Peak Braking

Page 40

Heavy Duty Dynamic Braking 91336-5.65 — March, 2007Step 4 — Calculate the Maximum Dynamic Brake Resistance ValueThe choice of the Dynamic Brake resist

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