Rockwell-automation 20A PowerFlex 70 Adjustable Frequency AC Drive User Manual

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Installation Instructions
PowerFlex 70 Adjustable Frequency AC Drive
0.37…37 kW (0.5…50 Hp)
This document explains the 5 BASIC STEPS needed to install and perform a
Basic Start-Up of the PowerFlex 70 AC drive. A Human Interface Module
(HIM) is required to perform the Basic Start-Up routine covered in this manual.
The information provided is intended for qualified installers only.
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation.
You can view or download publications at
http://www.rockwellautomation.com/literature/
. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Resource Description
PowerFlex 70 Adjustable Frequency AC Drive User
Manual, publication
20A-UM001
Provides the basic information needed to start-up and
troubleshoot the PowerFlex® 70 Adjustable Frequency AC
Drive.
DriveGuard Safe Torque Off Option (Series B) for
PowerFlex 40P and PowerFlex 70 AC Drives,
publication PFLEX-UM003
Provides information for the installation and operation of the
DriveGuard Safe Torque Off option.
PowerFlex Comm Adapter Manuals, publication
20COMM-UM…
Provides information for the installation and operation of the
various communication protocol adapters available for the
drive.
Dynamic Braking Resistor Calculator,
publication
PFLEX-AT001
Provided information for determining dynamic braking
requirements and evaluating resistors for dynamic braking.
PowerFlex 70 and 700 Reference Manual - Volume 1,
publication PFLEX-RM001
Provides detailed information for specifications and
dimensions, operation, and dynamic brake selection for the
drive.
PowerFlex Reference Manual,
publication PFLEX-RM004
Provides detailed drive information including operation,
parameter descriptions, and programming.
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives,
publication
DRIVES-IN001
Provides the basic information needed to properly wire and
ground Pulse Width Modulated (PWM) AC drives.
Industry Installation Guidelines for Pulse Width
Modulated (PWM) AC Drives,
publication DRIVES-AT003
Provides basic information for enclosure systems and
environmental/location considerations (to help protect
against environmental contaminants), and power and
grounding considerations needed to properly install AC drives.
Product Certifications website, http://www.ab.com
Provides declarations of conformity, certificates, and other
certification details.
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Summary of Contents

Page 1 - Additional Resources

Installation InstructionsPowerFlex 70 Adjustable Frequency AC Drive0.37…37 kW (0.5…50 Hp)This document explains the 5 BASIC STEPS needed to install an

Page 2 - Other Languages

10 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveStep 2: Mount the Drive – Minimum Requirements

Page 3 - Table of Contents

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 11PowerFlex 70 Adjustable Frequency AC DrivePower Ratings, Dimensions, and Approximate Wei

Page 4 - Catalog Number Explanation

12 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveFigure 1 - Dimension DrawingsTable 3 - Dimensi

Page 5 - (continued)

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 13PowerFlex 70 Adjustable Frequency AC DriveFigure 2 - PowerFlex 70 IP20 NEMA/UL Type 1 Bo

Page 6 - Step 1: Read the Precautions

14 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveFigure 3 - PowerFlex 70 IP 66 NEMA/UL Type 4X/

Page 7 - Output Contactor Precaution

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 15PowerFlex 70 Adjustable Frequency AC DriveFigure 5 - PowerFlex 70 Flange Mount Bottom Vi

Page 8 - EMC Instructions

16 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveFigure 6 - PowerFlex 70 Cutout Dimensions 127,

Page 9

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 17PowerFlex 70 Adjustable Frequency AC DriveStep 3: Wire the Drive – Wire RecommendationsT

Page 10 - Minimum Requirements

18 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveTable 4 - Wiring SpecificationsAC Supply Sourc

Page 11 - Table 2 - Power Ratings

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 19PowerFlex 70 Adjustable Frequency AC DriveInput Power ConditioningSome events on the pow

Page 12 - Figure 1 - Dimension Drawings

2 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveAllen-Bradley Drives Technical SupportUse the c

Page 13

20 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DrivePower Terminal BlockFigure 7 - Typical Power T

Page 14 - (for indoor use only)

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 21PowerFlex 70 Adjustable Frequency AC DriveCable Entry Plate RemovalIf additional wiring

Page 15

22 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveGeneral Grounding Requirements Ground impedanc

Page 16

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 23PowerFlex 70 Adjustable Frequency AC DriveRFI Filter GroundingIf you use an optional rad

Page 17 - Recommendations

24 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveShielded/Armored CableShielded cable contains

Page 18

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 25PowerFlex 70 Adjustable Frequency AC DriveMotor Cable LengthsTypically, motor lead lengt

Page 19 - Input Power Conditioning

26 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveTable 8 - 208/240 Volt AC Three-phase Input Dr

Page 20 - Power Terminal Block

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 27PowerFlex 70 Adjustable Frequency AC Drive20AD022 D 15 10 19.9 16.6 22 24.2 33 25 45 25

Page 21 - Cable Entry Plate Removal

28 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC Drive20AB9P6 B 3 2 12.2 2.6 4.8 5.3 7.2 20 20 20 35

Page 22 - Figure 11 - Typical Grounding

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 29PowerFlex 70 Adjustable Frequency AC DriveDisconnecting MOVs and Common Mode CapacitorsB

Page 23 - Power Wiring

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 3PowerFlex 70 Adjustable Frequency AC DriveTable of ContentsCatalog Number Explanation . .

Page 24 - Shielded/Armored Cable

30 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveThe PowerFlex 70 drive contains protective MOV

Page 25 - Motor Overload Protection

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 31PowerFlex 70 Adjustable Frequency AC DriveTo connect or disconnect these devices, refer

Page 26

32 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveJumper Settings and LocationsFrameVoltageCodeF

Page 27

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 33PowerFlex 70 Adjustable Frequency AC DriveCBDEJP2/JP3InstalledJP3A/JP3B Not installedSol

Page 28

34 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveEBDEJP1/JP2InstalledJP3/JP4 Not installedSolid

Page 29

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 35PowerFlex 70 Adjustable Frequency AC DriveStep 4: I/O WiringImportant points to remember

Page 30

36 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveI/O Terminal Positions Table 17 - I/O Terminal

Page 31 - Drive Identification

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 37PowerFlex 70 Adjustable Frequency AC DriveI/O Wiring ExamplesThis section shows examples

Page 32 - Jumper Settings and Locations

38 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveEnable inputShown in enabled state.Important:

Page 33 - MOV / Filter Cap

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 39PowerFlex 70 Adjustable Frequency AC DriveHardware Enable Circuitry (only enhanced contr

Page 34 - Filter Cap

4 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveCatalog Number ExplanationRefer to the table be

Page 35 - Step 4: I/O Wiring

40 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveFor detailed information on installing and wir

Page 36 - I/O Terminal Positions

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 41PowerFlex 70 Adjustable Frequency AC DriveTable 20 - Encoder SpecificationsStep 5: Start

Page 37 - I/O Wiring Examples

42 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC Drive5. Apply AC power and control voltages to the

Page 38 - -10V +10V

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 43PowerFlex 70 Adjustable Frequency AC DriveAppendix A: Startup and TroubleshootingThis se

Page 39 - 20A-DG01

44 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveHuman Interface Module (HIM) OverviewThis sect

Page 40

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 45PowerFlex 70 Adjustable Frequency AC DriveHuman Interface Module (HIM) Main MenuALT Func

Page 41 - Figure 14 - DPI Ports 1 and 2

46 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveStart-up RoutinesThe PowerFlex 70 is designed

Page 42

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 47PowerFlex 70 Adjustable Frequency AC DriveRunning S.M.A.R.T. StartDuring a startup, the

Page 43 - Troubleshooting

48 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveDrive Status IndicatorsCommon I/O Programming

Page 44 - Device Select

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 49PowerFlex 70 Adjustable Frequency AC DriveControl SchemeChange from 3-wire Start/Stop to

Page 45

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 5PowerFlex 70 Adjustable Frequency AC DriveCatalog Number Explanation (continued)Position

Page 46 - Start-up Routines

50 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveOverSpeed Limit 25➊ Functions such as Slip Com

Page 47 - Running an Assisted Startup

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 51PowerFlex 70 Adjustable Frequency AC DriveTable 22 - Abbreviated Alarm TableAlarmNo.Type

Page 48 - Drive Status Indicators

52 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveCommon Symptoms and Corrective ActionsTable 23

Page 49 - Restoring Factory Defaults

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 53PowerFlex 70 Adjustable Frequency AC DriveTable 25 - Drive Does Not Respond to Changes i

Page 50

54 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveNotes:

Page 51

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 55PowerFlex 70 Adjustable Frequency AC DriveNotes:

Page 52

Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging

Page 53 - Manually Clearing Faults

6 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveStep 1: Read the Precautions and General Inform

Page 54

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 7PowerFlex 70 Adjustable Frequency AC DriveOutput Contactor PrecautionATTENTION: The “adju

Page 55

8 Rockwell Automation Publication 20A-IN009D-EN-P - June 2013PowerFlex 70 Adjustable Frequency AC DriveEMC InstructionsThe following section provides

Page 56 - *PN-208992*

Rockwell Automation Publication 20A-IN009D-EN-P - June 2013 9PowerFlex 70 Adjustable Frequency AC DriveEssential Requirements for CE ComplianceThese s

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