Rockwell-automation 20B MOV Replacement Kit User Manual

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Installation Instructions
Optional
Communications
Module
L2L1T3T2T1 L3
INPUTOUTPUT
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
BR2
PS+
PS–
BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
22-10
AWG
5.3 IN-LB
(0.6 N-M)
WIRE STRIP
2
0V
0V
DC–DC+
3
MOV Replacement Kit - Frame 5
1
L1 L2 L3
O
I
=
A. Locate the MOV assembly. Note wire placement
and remove the 4 wires/lugs from the terminal
block. Remove the screw that secures the MOV to
the chassis. See Figure 1
.
B. Compare lug styles between the MOV just removed
and the new one.
If the lugs are identical, install the new MOV in
reverse order. Verify correct wire placement and
tighten the MOV screw to 3.2 N-m (28 lb.-in.).
If the lugs are different,
cut the lugs off of the new
MOV (as close to the lug
as possible). Strip the
insulation from each lead
approximately 8 mm
(0.31 in.). Crimp the
supplied lugs to the wires.
Install the new MOV in
reverse order. Verify
correct wire placement
and tighten the MOV screw to 3.2 N-m (28 lb.-
in.).
Figure 1 MOV Assembly (Frame 5 shown)
8 (0.31 in.)
WIRE RANGE: 14-1/0 AWG (2.5-35 MM
2
)
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
POWER TERMINAL RATINGS
WIRE RANGE: 6-1/0 AWG (16-35 MM
2
)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
GROUND TERMINAL RATINGS (PE)
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM
2
)
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
17
21
INPUT ACOUTPUT
Optional
Communications
Module
9
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Summary of Contents

Page 1 - MOV Replacement Kit - Frame 5

Installation InstructionsOptionalCommunicationsModuleL2L1T3T2T1 L3INPUTOUTPUTUSE 75 CCOPPER WIREONLYTORQUE52 IN-LB(6 N-M)BR2PS+PS–BR1 DC+ DC–USE 75 C

Page 2 - *364600P01*

Publication RA-IN015A-EN-P – February, 2005 P/N 364600-P01Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in USA.*364600P01*

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