Rockwell-automation 22B PowerFlex 40 Configured AC Drives User Manual

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Summary of Contents

Page 1 - Installation Instructions

PowerFlex 40 Configured AC DrivesCatalog Numbers 23BInstallation Instructions

Page 2 - Important User Information

10 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsEnclo

Page 3 - Table of Contents

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 11PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Commu

Page 4

12 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsPower

Page 5 - What Is Not in this Manual

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 13PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Drive

Page 6 - Manual Conventions

14 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsMain

Page 7 - Compliance Certification

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 15PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Input

Page 8 - Catalog Number Explanation

16 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsOutpu

Page 9 - Standard Features and Options

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 17PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Opera

Page 10 - Enclosure Options

18 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsAuto/

Page 11 - Communication Options

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 19PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Start

Page 12 - Power Disconnect Options

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and opera

Page 13 - Component Specifications

20 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsLocal

Page 14 - Main Fuses (F1-F3)

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 21PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Local

Page 15 - Input Power Wiring

22 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsSprin

Page 16 - Output Power Wiring

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 23PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Clear

Page 17 - Operator Device Options

24 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsI/O O

Page 18

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 25PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1Devic

Page 19

26 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and OptionsDevic

Page 20

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 27Chapter 2Control Wiring OverviewThis chapter describes the control and signal wirin

Page 21 - Interposing Relay (Code S21)

28 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewSchematic DrawingsFigure 1 - Power Distribution Op

Page 22

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 29Control Wiring Overview Chapter 2Figure 2 - Drive RatingsTYPE

Page 23 - Quick Disconnects

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 3Table of ContentsPrefaceWho Should Use this Manual? . . . . . . . . . . . . . . . .

Page 24 - I/O Options

30 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 3 - Control Logic Options 4, C, D, E &

Page 25

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 31Control Wiring Overview Chapter 2Figure 4 - Control Logic Option S11213141516171819

Page 26

32 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 5 - Control Logic Option S1 & S81112131

Page 27 - Control Wiring Overview

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 33Control Wiring Overview Chapter 2Figure 6 - Control Logic Option S41112131415161718

Page 28 - Schematic Drawings

34 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 7 - Control Logic Option S4 & S71213141

Page 29 - C-349932-2

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 35Control Wiring Overview Chapter 2Figure 8 - Control Logic Option S4 with S811121314

Page 30

36 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 9 - Control Logic Option S71112131415161718

Page 31

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 37Control Wiring Overview Chapter 2Figure 10 - Control Logic Option S7 and S811121314

Page 32

38 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 11 - Control Logic Option S8111213141516171

Page 33

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 39Control Wiring Overview Chapter 2Figure 12 - Control Logic Option S2011121314151617

Page 34

4 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Table of ContentsChapter 2Control Wiring OverviewControl Wiring Overview. . . . . .

Page 35

40 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 13 - Control Logic Option S1811121314151617

Page 36

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 41Control Wiring Overview Chapter 2Figure 14 - Control Logic Option S2141234567891011

Page 37

42 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 15 - Control Logic Option S2212131415161718

Page 38

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 43Control Wiring Overview Chapter 2Figure 16 - Control Logic Option S22 & S811121

Page 39

44 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 17 - Control Logic Option S2311121314151617

Page 40

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 45Control Wiring Overview Chapter 2Figure 18 - Control Logic Option R3 with P3/P3T or

Page 41

46 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 19 - Control Logic Option R4123456789101112

Page 42

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 47Control Wiring Overview Chapter 2Figure 20 - Control Logic Option R5 with P3/P3T or

Page 43

48 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 2 Control Wiring OverviewFigure 21 - Interconnect Wire & Parts List1234

Page 44

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 49Chapter 3Mechanical InstallationThis chapter provides information on mounting a Pow

Page 45

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 5PrefaceThe purpose of this manual is to provide basic information needed to install

Page 46

50 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 3 Mechanical InstallationFigure 22 - Minimum Mounting ClearancesDimensions

Page 47

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 51Mechanical Installation Chapter 3Figure 24 - Frame C DimensionsDimensions are in mi

Page 48

52 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 3 Mechanical InstallationLayout DrawingsFigure 25 - PowerFlex 40 Frame B La

Page 49 - Mechanical Installation

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 53Mechanical Installation Chapter 3Figure 26 - PowerFlex 40 Frame C Layout Drawing

Page 50 - Dimensions

54 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Chapter 3 Mechanical InstallationFigure 27 - PowerFlex 40 General Option Layout Dra

Page 51

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 55Appendix ASpecificationsThe following tables provide specifications for the PowerFl

Page 52 - Layout Drawings

56 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Appendix A SpecificationsDynamic Braking Internal brake IGBT included with all rati

Page 53

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 57Appendix BReplacement PartsThe following tables provide spare part information for

Page 54

58 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Appendix B Replacement PartsOperator Shaft Option P6 or P6TDS1 480V AC 0.5…15 194R-

Page 55 - Specifications

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 59Replacement Parts Appendix BTable 9 - Communication OptionsTable 10 - Quick Disconn

Page 56

6 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013PrefaceAdditional ResourcesThese documents contain additional information concerning

Page 57 - Replacement Parts

60 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013Appendix B Replacement Parts(1) P6 and P6T option only.(2) P3 and P3T option only.(

Page 59 - Table 11 - HIM Options

Publication 23B-IN001K-EN-P - September 2013 PN-217841Supersedes Publication 23B-IN001J-EN-P - May 2013 Copyright © 2013 Rockwell Automation, Inc. All

Page 60 - Table 13 - Miscellaneous

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 7PrefaceGeneral PrecautionsCompliance CertificationCertifications are applicable to a

Page 61

8 Rockwell Automation Publication 23B-IN001K-EN-P - September 2013PrefaceCatalog Number ExplanationThe PowerFlex 40 Adjustable Frequency AC Standard C

Page 62 - *PN-217841*

Rockwell Automation Publication 23B-IN001K-EN-P - September 2013 9Chapter 1PowerFlex 40 Standard Configured Drive Standard Features and OptionsThis ch

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