Rockwell-automation 1391ES AC Servo Controller User Manual Page 49

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Start-Up
Chapter 7
7-47
o 11. If adjustable current limit is not desired, proceed to step 12. Ground
TB2-5 to TB2-6. Set Current Limit to zero. With a 10% Command
input signal applied to terminals 1 and 2 of TB2, momentarily close
the local Enable switch and observe motor speed and direction of
rotation. The motor should rotate slowly under control (following
the Command signal). If the motor is under control but rotating in
the wrong direction, reverse the command input signal polarity and
note the change on the machine interconnection drawing.
If the motor is uncontrollable, check the feedback wiring at the
controller and check for correct phasing of the motor leads. If this
does not correct the problem, the position feedback device may be
incorrectly phased. Check that the current feedback scaling is set
properly and slowly adjust the Current Limit potentiometer (R148)
to the maximum clockwise position.
o 12. Open the Enable switch and branch circuit disconnect.
o 13. Remove battery box and connect a jumper between terminals 1 and
2 of TB2. Apply power and close the Enable switch. Adjust the
Velocity Loop OFFSET potentiometer (R1) to obtain zero rotation
of the motor shaft.
o 14. Open the branch circuit disconnect. Remove jumper and reconnect
the wires removed in step 9. Reapply power.
o 15. On position controlled systems, the position loop gain (system
following error) should be set by adjusting the Velocity Command
SCALE potentiometer (R132) while commanding various moves
from the position controller to achieve desired following error.
On velocity controlled systems (no position loop), the Velocity
Command SCALE pot (R132) should be adjusted to give the desired
motor speed at the maximum command (reference) voltage.
o 16. If the proper position loop gain (following error adjustment) or
speed cannot be set at maximum motor speed, switch S2-6 may be
improperly set (see Chapter 5).
o 17. Important: Before performing this step, ensure that the GAIN pot is
set to “4” or below. A setting higher than “4” could cause the motor
to vibrate violently.
Adjust the Velocity GAIN potentiometer (R144) and set switch S2-6
as needed. The GAIN adjust pot is used to fine tune the servo
system response, switch S2-6 provides varying degrees of response.
Setting GAIN at position #4 and placing the switch to “OFF” will
give satisfactory response for most applications. If further
optimization of the system response is required, the System
Compensation Procedure should be followed. If optimization is not
required, proceed to step 20.
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