Rockwell-automation 57C435 Processor Module, AutoMax User Manual

Instruction Manual JĆ3650Ć6AutoMaxProcessor ModuleM/N 57C430AM/N 57C431M/N 57C435

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2Ć12.0 MECHANICAL/ELECTRICALDESCRIPTIONThe following is a description of the faceplate LEDs, field terminationconnectors, and electrical characteristi

2Ć2PROGRAMMER / PORT BPORT A2ND1STBAT.OKOKAutoMax6010 Processor57C430AM/N 57C430A6010 Processor256KPROGRAMMER / PORT BPORT A2ND1STBAT.OKOKAutoMax7

2Ć3The faceplate contains two green status lights and twosevenĆsegment LEDs used for diagnostic purposes. The upper statuslight, labeled BAT. OK"

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3Ć13.0 INSTALLATIONThis section describes how to install and replace the Processormodule and the onĆboard battery. M/N 57C430A and M/N 57C431can be in

3Ć2the tape from the battery unless you intend to turn poweron to the module immediately.If you are in a programming checkĆout" mode duringwhich

3Ć33.3 Module ReplacementWhen you replace the Processor module in a singleĆProcessor rack,you will need to reĆload the operating system and all applic

3Ć43.4 OnĆBoard Battery ReplacementWARNINGTHE BATTERY USED WITH THIS DEVICE MAY PRESENT A HAZARD IFMISTREATED. DO NOT RECHARGE, DISASSEMBLE, HEAT ABOV

3Ć53.5 Processor Module DiagnosticsThis section describes the Processor module powerĆup and runĆtimediagnostics.3.5.1 PowerĆUp DiagnosticsWhen you fir

E Copyright Reliance Electric Industrial Company 1996.Motorolat 68010 and 68020 are trademarks of Motorola, Inc.AĆBt is a trademark of AllenĆBradley C

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4Ć14.0 PROGRAMMINGFor information about programming, see the AutoMax language instruction manuals and the AutoMax Executive instruction manualreferenc

4Ć2Processor in the rack is a M/N 57C430A or M/N 57C431, theoperating system(s) will be loaded at 9600 baud. At 9600 baud, it willrequire approximatel

4Ć3All Processors in all racks on a network containing only 57C404Amodules can be accessed and loaded through the singleconnection at the local rack.

4Ć415141312111098765432100D00hex numberOPTIONAL TERMINATIONCHARACTERS FOR INPUTSTATEMENTS1: XĆON, XĆOFF HANDSHAKEENABLED (D)1: HARD COPY DEVICE0: NON

4Ć5A Control Block task containing the CML block must not be presentwhen a tick rate of other than 5.5 msec. is used. If a Control Blocktask with the

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5Ć15.0 DIAGNOSTICS ANDTROUBLESHOOTINGThis section explains how to troubleshoot the Processor module andfield connections. If the problem cannot be cor

5Ć2b) Turn on power to the Rack. If the P/S FAULT LEDturns on, the problem lies in the Rack backplane.Go on to step 2c.If the P/S READY LED does not l

5Ć3on the battery holder. If none of the above actions correct the problem, replace the battery.5.3 BUS ERRORProblem: Codes 31" or 50" thr

ITable of Contents1.0 Introduction 1Ć1...1.1 Additional Information 1Ć2...

5Ć4b. To determine the register in the slot where the buserror occurred, take the slot number you decode inTHIS RACK SLOT #" and decode the leas

5Ć5A Modbus Interface Module (M/N 57C414)Least Significant 16 Bits1514131211109876543210BITRbwhere R is a local register address, which may be used wi

5Ć6c. When you have determined the slot and registeraddress at which the bus error occurred, go on to thesteps below. If THIS RACK SLOT #" refer

5Ć75.5 Incorrect DataProblem: The data used by application tasks is either always off,always on, or different than expected. The possible causes of th

5Ć8swapping out modules, determine whether the modulebeing tested is the only module that is not workingcorrectly. If more than one module is not work

AĆ1Appendix ATechnical SpecificationsM/N 57C430AAmbient ConditionsD Storage temperature: -40_CĆ85_CD Operating temperature: 0_CĆ60_CD Humidity: 5Ć90%

AĆ2Appendix A (Continued)Technical SpecificationsM/N 57C431Ambient ConditionsD Storage temperature: -40_CĆ85_CD Operating temperature: 0_CĆ60_CD Humid

AĆ3Appendix A (Continued)Technical SpecificationsM/N 57C435Ambient ConditionsD Storage temperature: -40_CĆ85_CD Operating temperature: 0_CĆ60_CD Humid

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BĆ1Appendix BModule Block DiagramProcessor Module (57C430A)LITHIUMBATTERY68010MPUPIOTIMER2CHANNELUART16K X 16EPROM128K X 16PARITYRAMWATCHDOGTIMERINTER

IIAppendicesAppendix ATechnical Specifications AĆ1...Appendix BModule Block Diagram BĆ1...

BĆ2Appendix B (Continued)Module Block DiagramProcessor Module (57C431)LITHIUMBATTERY68010MPUPIOTIMER2CHANNELUART16K X 16EPROM256K X 16PARITYRAMWATCHDO

BĆ3Appendix B (Continued)Module Block DiagramProcessor Module (57C435)LITHIUMBATTERY68020MPUPIOTIMER2CHANNELUART32K X 8EPROM128K X 32PARITYRAMWATCHDOG

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CĆ1Appendix CConnecting the AutoMax Processorto the Personal ComputerIf it is necessary to prepare a cable to connect a personal computer to theAutoMa

CĆ2Programming Terminal End of Cable9ĆPin Female ConnectorSIGNAL PIN#RECV ă2XMIT ă3CTS ă8RTS ă7DTR ă4DSR ă6COM ă5Reliance End of Cable25ĆPin Male Conn

CĆ3Appendix C(Continued)The following figures describe typical user port pin configurations.Modem Transmit Enablewith No Flow ControlMODEMNCXMIT is al

CĆ4Appendix C(Continued)OneĆDirectional Flow Control(Hardware Handshaking)AutoMax Processor2347562010The user transmitter isdisabled or shut off whent

DĆ1Appendix DDiagnostic LED Error CodesProcessor Overload00 CPU overloadCorrective action: move one or more application tasks to other Processormodule

DĆ26.4. Serial port fatal error6.5. Illegal interrupt on lower port of processor6.6. Transmit interrupt error6.7. Runbase integrity lost6.8. Bad runba

EĆ1Appendix ERun Time LED Error CodesWARNINGONLY QUALIFIED PERSONNEL FAMILIAR WITH THE CONSTRUCTION ANDOPERATION OF THE CONTROLLED EQUIPMENT SHOULD IN

IIIList of FiguresFigure 2.1 Ć Processor Module Faceplate 2Ć2...Figure 2.2 Ć Typical RSĆ232C Circuit 2Ć3...

EĆ21d Privilege violation detectedĆ runbase software faultĆ bad Processor module1E UnĆimplemented instruction detectedĆ runbase software faultĆ bad Pr

EĆ3Corrective action: correct the problem in application software. Error code 47 canbe caused by performing a PUT on a closed port. Error code 4A can

EĆ4E5 Error building task, insufficient memory in ProcessorModule. Invalid configuration, configuration notsuccessfully downloaded.E6 I/O referenced i

EĆ5L0 The runbase needs to be loaded onto the rackb0 Rack configuration is being validatedd0 Application task installation in progressd1 Waiting on sy

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FĆ1Appendix FUsing Modems with AutoMax SystemsThis section describes how to connect a local personal computer to a remoterack through modems. The term

FĆ26. At the prompt KermitĆASD>", enter the following:SET PORT COMl <CR>SET SPEED #### <CR> (where #### is the modem baud rate)C

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Copyright © 2002 Rockwell Automation, Inc. All rights reserved. Printed in U.S.A.Publication J-3650-6 - September 1996

1Ć11.0 INTRODUCTIONThe products described in this instruction manual are manufacturedby Reliance Electric Industrial Company. The Automax Processormod

1Ć21.1 Additional InformationYou should be familiar with the following related publications to use the AutoMax Processor correctly:D JĆ3616Ć1 Kermit C

1Ć38. M/N 57C385 AutoMax Replacement Battery. Note that theProcessor module comes equipped with one (1) battery.9. M/N 57C404A Network Communications