Rockwell-automation MPAS Integrated Linear Stages User Manual download pdf (Page 69)

Rockwell Automation Publication MP-UM001D-EN-P - September 2013 69

Chapter 9

Troubleshooting

This chapter is divided into three sections:

• Use the diagnostic tables during axis commissioning

• Use the operational section to troubleshoot either a direct drive or ball

screw linear stage after the axis is up and running

• Use the thermistor measurement section when direct-drive operational

troubleshooting suggests

Troubleshooting During

Commissioning and Start-up

Use this section to diagnose and correct troubles encountered while using Logix

Designer application to commission and start your linear stage.

In the Hookup tab of Axis Properties, click on the Test Command and Feedback

button to verify wiring and commissioning of your linear stage. The following

table lists possible solutions for problems encountered while performing this test.

Topic Page

Troubleshooting During Commissioning and Start-up 69

Operational Troubleshooting 70

Symptom Possible Cause Solution

Initialization stops at SERCOS Level 3

and Logix software reports Motor

Attribute Error.

Incorrect motor catalog number. Enter correct motor catalog number.

Incorrect drive firmware. For Kinetix 6000 and Kinetix 2000

drives, verify the firmware revision is

1.96 or later,

For a Ultra3000 drive, verify the

firmware revision is 1.52 or later.

From using a previously defined axis. Delete and recreate the axis.

Drive reporting error E04, E11, or E07. Incorrect feedback wiring. Verify feedback wiring. Refer

to Wiring Examples on page 87

TIP

Hookup testing can fail if friction and weight forces exceed 20% of the

stage’s continuous force rating.

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Rockwell-automation MPAS Integrated Linear Stages User Manual Page 69