Rockwell-automation 20D PowerFlex 700S Phase II Drive Frames 1...6 Ins User Manual

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Publication 20D-IN024C-EN-P - July 2013
Installation Instructions
PowerFlex 700S Adjustable Frequency Drive - Phase II Control
Frames 1…6
0.75…132 kW (1…200 Hp)
Introduction
This document explains the 5 primary steps for mechanical installation and for
connecting incoming power, the motor, and basic I/O to the PowerFlex® 700S
adjustable frequency AC drive with Phase II control.
The information provided is intended for qualified installers only.
The Additional Resources section on page 5
is a directory of Rockwell
Automation publications that provide detailed drive information from wiring
and grounding recommendations to troubleshooting and repair.
ATTENTION: This product contains a 3V Lithium battery if the DriveLogix
Controller option board is installed. Perchlorate Material - special handling may
apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
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Summary of Contents

Page 1 - Introduction

Publication 20D-IN024C-EN-P - July 2013Installation InstructionsPowerFlex 700S Adjustable Frequency Drive - Phase II ControlFrames 1…60.75…132 kW (1…2

Page 2

10 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlDrive Rating to Frame Siz

Page 3 - Table of Contents

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 11PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 4 - 325 Volt DC Inp

Page 4

12 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 6 - 810/932 Volt DC

Page 5 - Additional Resources

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 13PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlGeneral Considerations• I

Page 6 - Precautions

14 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlCommon Bus and Precharge

Page 7 - Class 1 LED Product

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 15PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlMinimum Mounting Clearanc

Page 8 - Installation

16 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlApproximate DimensionsFig

Page 9 - English ManualE

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 17PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 3 - Bottom Views,

Page 10

18 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 4 - Frame 4 CE8.0(

Page 11

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 19PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 5 - Frame 5, 75 Hp

Page 12 - EMC Directive (2004/108/EC)

2 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Page 13 - General Considerations

20 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 6 - Frame 5, 100 H

Page 14 - Figure 3

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 21PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 7 - Frame 6 116.6(

Page 15 - Minimum Mounting Clearances

22 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 3: Lift and Mount th

Page 16 - Approximate Dimensions

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 23PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 8 - Lifting Frame

Page 17 - Frame 1 Frame 2

24 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 10 - Lifting Frame

Page 18 - Figure 4 - Frame 4

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 25PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 4: Power WiringGroun

Page 19

26 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlUnbalanced, Ungrounded or

Page 20

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 27PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlPower JumpersPowerFlex 70

Page 21 - Figure 7 - Frame 6

28 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTo connect or disconnect

Page 22 - Step 3: Lift and Mount the

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 29PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 11 - Jumper Setting

Page 23

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 3PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable of ContentsAdditiona

Page 24

30 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFrameVoltageCodeCurrentRa

Page 25 - Step 4: Power Wiring

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 31PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFrameVoltageCodeCurrentRa

Page 26 - RFI Filter Ground

32 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFrameVoltageCodeCurrentRa

Page 27 - Power Jumpers

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 33PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlAC Supply Source Consider

Page 28 - Series: B

34 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlAC Input Phase Selection

Page 29 - SHLD SHLD

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 35PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFan VA Rating (DC Input D

Page 30 - INPUT ACOUTPUT

36 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlImportant Common Bus (DC

Page 31 - Communications

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 37PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlAccessing the TerminalsFi

Page 32 - DC–DC+BR1BR2

38 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlCable Entry Plate Removal

Page 33 - Single-Phase Input Power

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 39PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlPower Wire Recommendation

Page 34

4 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 5: Control and I/O Wi

Page 35 - 3-PH 1-PH

40 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 14 - Typical Power

Page 36

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 41PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 15 - Power Termina

Page 37 - Removing the Side Covers

42 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlDynamic Brake Resistor Co

Page 38 - Cable Entry Plate Removal

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 43PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlUsing Input/Output Contac

Page 39 - Power Wire Recommendations

44 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlRegenerative Unit to Driv

Page 40

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 45PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlCircuit BreakersThe “non-

Page 41

46 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 13 - 240 Volt AC In

Page 42

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 47PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 15 - 480 Volt AC In

Page 43 - Using Input/Output Contactors

48 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 16 - 600 Volt AC In

Page 44

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 49PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 17 - 690 Volt AC In

Page 45 - Circuit Breakers

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 5PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlAdditional ResourcesThese

Page 46

50 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 19 - 540 Volt DC In

Page 47

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 51PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 21 - 810 Volt DC In

Page 48

52 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 5: Control and I/O W

Page 49

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 53PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlMain Control Board DIP Sw

Page 50

54 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 17 - Main Control

Page 51

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 55PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlI/O TerminalsTerminal blo

Page 52 - Step 5: Control and I/O

56 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 25 - TB1 TerminalsT

Page 53

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 57PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlI/O Wiring ExamplesTable

Page 54 - Hardware Enable Circuitry

58 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlPrimary Encoder Interface

Page 55 - I/O Terminals

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 59PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlTable 28 - TB2 Digital In

Page 56 - Table 26 - TB2 Terminals

6 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 1: Read the General P

Page 57 - I/O Wiring Examples

60 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlDigital Outputs used with

Page 58

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 61PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlDriveLogix 5730 Controlle

Page 59

62 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlSecond Encoder Feedback O

Page 60

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 63PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlSecond Encoder Feedback O

Page 61

64 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStegmann Hi-Resolution En

Page 62

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 65PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlWiring the Stegmann Hi-Re

Page 63 - DOWN = CLOSED= ON

66 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlRecommended Cables and Wi

Page 64 - IMPORTANT

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 67PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 20 - HPK-Series mo

Page 65 - 12 3 4 5 6 7 8 9 10 11 12

68 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 23 - MPL-A5xx and

Page 66 - Feedback Option Card

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 69PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 26 - Stegmann shie

Page 67

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 7PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlProduct SafetyClass 1 LED

Page 68

70 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlResolver Feedback OptionR

Page 69

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 71PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlAllen-Bradley servo motor

Page 70 - Resolver Feedback Option

72 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlResolver Feedback Option

Page 71

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 73PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlMulti-Device Interface (M

Page 72 - 123 45678

74 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlRotary Encoders Supported

Page 73 - MDI Option Specifications

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 75PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlMDI Option Card Connectio

Page 74

76 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 33 - Rotary Encode

Page 75

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 77PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 36 - Rotary Encode

Page 76

78 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlFigure 39 - Rotary Encode

Page 77

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 79PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlNotes:

Page 78

8 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlStep 2: Prepare for Instal

Page 79

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell

Page 80 - *PN-208995*

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 9PowerFlex 700S Adjustable Frequency AC Drive - Phase II ControlCatalog Number Explanation

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