Rockwell-automation 193-EC1_2_3_5, 193-ECPM,592-EC1_2_3_5 E3 and E3 Pl User Manual Page 91
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Protective Trip & Warning Functions Chapter 3
Preventive Maintenance
Diagnostics (E3 Overload
Relays Series C & Later)
The purpose of this section is to provide detailed information regarding the
Preventive Maintenance Diagnostic functions of the E3 Overload Relays Series C
and Later. In this section programming and monitoring parameters as they relate
to these functions will be discussed. For complete descriptions of the
programming parameters, Refer to Programmable Parameters on page 105.
Monitoring
Elapsed Time, Parameter 95, logs the hours of motor operation — the time
period that the E3 Overload Relay is sensing motor current present (must be
greater than 30% of the minimum Full Load Current (FLA) setting).
Starts Counter, Parameter 96, logs the number of starts — the number of times
motor current transitions from zero to a reported non-zero value (motor current
must be greater than 30% of the minimum Full Load Current (FLA) setting).
Start Inhibit
This protective function allows the installer to limit the number of starts in a
given time period. A start is defined as the E3 Overload Relay sensing a transition
in current from zero to a reported non-zero value (motor current must be greater
than 30% of the minimum Full Load Current (FLA) setting). The Start Inhibit
protective function can be set by: Starts/Hour and/or Starts Interval.
Start Inhibit Trip
The E3 Overload Relay will trip with a Blocked Start indication upon motor
stopping when:
• no trip currently exists,
• Start Inhibit is enabled,
• the number of starts count within the past hour period equals the value set
in the Starts/Hour parameter, or
• the time expired since the most recent start is less than the value set in the
Starts Interval parameter.
If the E3 Overload Relay trips on a Blocked Start, the:
• TRIP/WARN LED will flash a red 16-blink pattern,
• bit 15 in Trip Status, Parameter 14, will set to “1”,
• bit 0 in Device Status, Parameter 21, will set to “1”,
• Trip Relay contact will be open, and
IMPORTANT
The E3 Overload Relay will report 0 A or 0% FLA if the current is below
30% of the minimum FLA setting.
- User Manual 1
- Important User Information 2
- Table of Contents 3
- Functions 4
- 5
- DeviceNet™ Node 6
- Commissioning 6
- IMPORTANT 9
- Product Overview 11
- Parameter Monitoring 13
- Overload Relay Features 14
- User Interface 15
- DeviceNet Compatibility 16
- Flash Memory 16
- Installation & Wiring 17
- General Precautions 18
- Starter Assembly 18
- 35 lb-in 19
- Accessory 193-EIMD shown 20
- Approximate Dimensions 21
- Separate Panel Adapter 24
- Voltage Input Module 26
- Three-Pole Terminal Blocks 27
- Terminal Lug Kits 27
- ·m (5 lb.-in.) 28
- Terminal Designations 29
- Grounding 29
- Short-Circuit Ratings 30
- Fuse Coordination 32
- Table 15 - NEMA Contactors 33
- Typical Motor Connections 34
- External Line Current 34
- Transformer Application 34
- Installation Requirements 35
- L1/1 L2/3 L3/5 36
- T1/2 T2/4 T3/6 36
- Wye Connection with PTs 37
- Delta Connection with PTs 37
- Core Balanced Ground 38
- Fault Sensor 38
- Control Wire Requirements 39
- Figure 19 - 193-CBCT1 40
- Figure 21 - 193-CBCT4 40
- Single-Phase 41
- Three-Phase 41
- Figure 24 - NEMA Nomenclature 42
- Figure 27 - NEMA Nomenclature 43
- Trip Enable 45
- Warning Enable 45
- Overload Protection 45
- FLA Setting 46
- CT Ratio 47
- Trip Class 47
- Trip Curves 47
- Trip Class 5 48
- Trip Class 30 48
- Trip Class 20 48
- Trip Class 10 48
- Auto/Manual Reset 49
- Overload Warning 50
- Phase Loss Protection 51
- Ground Fault Protection (E3 52
- Ground Fault Setting Range 53
- Ground Fault Trip 53
- Ground Fault Trip Inhibit 54
- Ground Fault Warning 55
- Ground Fault Filter 55
- Stall Protection 56
- Jam Protection (High 57
- Overload) 57
- Underload Protection 58
- Underload Warning 59
- PTC Trip 61
- Current Imbalance 62
- Current Imbalance Warning 63
- Communication Fault 64
- Communication Idle 65
- Comm Idle Warning 66
- Remote Trip 66
- Voltage Protection 67
- Under Voltage (UV) Warning 68
- Over Voltage (OV) Trip 68
- Voltage Unbalance 69
- Voltage Unbalance Warning 70
- Voltage Rotation Protection 71
- Frequency Protection 72
- Over Frequency (OF) Trip 73
- Over Frequency (OF) Warning 73
- Detection 74
- Real Power (kW) 75
- Over Real Power Trip 76
- Over Real Power Warning 76
- Reactive Power (kVAR) 77
- Apparent Power (kVA) 81
- Under Apparent Power Trip 82
- Under Apparent Power Warning 82
- Over Apparent Power Trip 83
- Over Apparent Power Warning 83
- Power Factor Protection 84
- Preventive Maintenance 91
- Diagnostics (E3 Overload 91
- Relays Series C & Later) 91
- Preventive Maintenance Flags 92
- Queue Clearing 93
- DeviceNet™ Node Commissioning 95
- Using RSNetWorx for DeviceNet 96
- Series C and later 102
- Commissioning the 103
- Protection Functions 103
- Programmable Parameters 105
- 193/592-EC5 only 109
- ➊Min Max 112
- Advanced Setup Group 114
- Reset/Lock Group 123
- DeviceNet Setup Group 125
- Output Setup Group 127
- E3 is Tripped 128
- E3 is Reset from Trip 128
- DeviceLogix Group — E3 Plus 131
- Monitoring Parameters 135
- Reporting Accuracy 136
- Ground Fault Current 137
- Reporting 137
- Diagnostic Parameters 137
- Monitor Group 138
- ➊ Series C and later 141
- Voltage Parameters 147
- Voltage Monitor Group 148
- Voltage Setup Group 151
- Power Parameters 159
- Power Monitor Group 161
- Power Setup Group 171
- Trip History and Snapshot 183
- Trip Snapshot 189
- Trip Snapshot Group 190
- Introduction 193
- I/O Messaging 193
- Explicit Messaging 195
- (0x0375) 201
- • Last Attribute Data 202
- Using DeviceLogix™ 205
- DeviceLogix Programming 206
- Troubleshooting 213
- E3 Plus Model EC5 Only 214
- ➊ — — — 15 No No 214
- ➊ — 16 — — No No 214
- Power-Up Sequence 215
- DeviceNet Modes of 216
- Operation 216
- Resetting a Trip 217
- Trip/Warn LED 218
- Procedures 218
- Loss of Node Address 222
- ➊ FRN 2.000 and later 223
- Specifications 225
- Table 18: Input Ratings 226
- Environmental 227
- Electromagnetic 227
- Compatibility 227
- ➋Environment 2 228
- Protection 229
- DeviceNet™ Information 231
- DeviceNet Objects 232
- Identity Object – Class 233
- Code 0x01 233
- Message Router – Class 234
- Code 0x02 234
- DeviceNet Object – Class 234
- Code 0x03 234
- Assembly Object – Class 235
- Code 0x04 235
- Output Assemblies 236
- Input Assemblies 237
- Connection Object – Class 239
- Code 0x05 239
- Discrete Input Point Object 243
- – Class Code 0x08 243
- Discrete Output Point 243
- Object – Class Code 0x09 243
- Parameter Object – Class 244
- Code 0x0F 244
- Parameter Group Object – 245
- Class Code 0x10 245
- Discrete Output Group 246
- Object - CLASS CODE 246
- Control Supervisor Object 247
- – Class Code 0x29 247
- ➊ E3 Plus Models EC2 and EC3 249
- E3 Plus Model EC5 249
- Object – 0x2B 251
- Overload Object – Class 251
- Code 0x2C 251
- Acknowledge Handler 251
- ➋ FRN 2.000 and later 254
- ➌ FRN 1.003 and earlier 254
- ➍ FRN 3.001 and later 254
- Help Strings 255
- DPI Warning Object 257
- CLASS CODE 0x0098 257
- Warning 46 259
- Warning 47 259
- Warning 48 259
- DeviceNet Interface Object 260
- – Class Code 0xB4 260
- MCC Object - CLASS CODE 261
- Logic Supervisor Object 261
- CLASS CODE 0x030E 261
- E3 Status Object - CLASS 262
- CODE 0x0375 262
- CE Compliance 269
- Low Voltage Directive 270
- Two-Speed Applications 271
- Accessories 273
- Appendix E Accessories 274
- Rockwell Automation Support 276
- Documentation Feedback 276
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