Rockwell-automation 2099-BMxx Kinetix 7000 High Power Servo Drive User User Manual Page 12
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12 Rockwell Automation Publication 2099-UM001D-EN-P - December 2012
Chapter 1 Start
About the Drive System
The Kinetix 7000 high-power servo drive is designed to provide a Kinetix
Integrated Motion solution for applications with output power requirements in
the range of 22…149 kW (40…248 A).
Table 1 - Kinetix 7000 Drive System Overview
Kinetix 7000
Component
Catalog Numbers Description
Servo Drive 2099-BMxx-S
(1)
The Kinetix 7000 servo drive with safe-off feature is available with 460V AC input power, or capable of operating with a
shared DC bus.
Regenerative Power
Supply
8720MC-RPS The 8720MC-RPS is a sinusoidal PWM converter that may serve as a regenerative power supply for one or more drives.
Logix Controller
Platform
1756-L60M03SE module
1756-MxxSE module
1768-M04SE module
1784-PM16SE PCI card
The SERCOS interface module/PCI card serves as a link between the ControlLogix/CompactLogix/SoftLogix platform and
Kinetix 7000 drive system. The communication link uses the IEC 61491 SErial Real-time COmmunication System (SERCOS)
protocol over a fiber-optic cable.
RSLogix 5000 Software 9324-RLD300ENE RSLogix 5000 provides support for programming, commissioning, and maintaining the Logix family of controllers.
Rotary Servo Motors MP-Series, HPK-Series, and
RDD-Series
Compatible rotary servo motors include MP-Series (Bulletin MPL and MPM) 400V class motors, HPK-Series motors, and
RDD-Series direct-drive motors.
Cables Motor Power, Feedback, and
Brake cables
Bulletin 2090 motor power/brake and feedback cables are available with bayonet, threaded, and SpeedTec connectors.
Power/brake cables have flying leads on the drive end and straight connectors that connect to servo motors. Feedback
cables have flying leads that wire to low-profile connector kits on the drive end and straight connectors on the motor end.
Large power motors may require user power wiring to handle larger current requirements.
Communication Bulletin 2090 SERCOS fiber-optic cables are available as enclosure only, PVC, nylon, and glass with connectors at both ends.
AC Line Filters 2090-XXLF-TCxxxx Bulletin 2090-XXLF-TCxxxx three-phase AC line filters are required to meet CE and available for use in all Kinetix 7000 drive
systems.
Line Interface Module 2094-BL50/75S, or 2094-
XL75S-Cx
The line interface module (LIM) contains the circuit breakers, power supplies, and safety contactor required for Kinetix 7000
operation. Individual components can be purchased separately in place of the LIM.
External Shunt
Modules
NA See External Shunt Modules
on page 156 for active shunt solutions from Rockwell Automation Encompass Partners and
intended for use with Kinetix 7000 drives.
(1) See the Kinetix Safe-off Feature Safety Reference Manual, publication GMC-RM002, for more information.
- User Manual 1
- Important User Information 2
- Summary of Changes 3
- New and Updated 3
- Information 3
- Table of Contents 5
- Chapter 4 6
- Chapter 1 11
- About the Drive System 12
- Typical Drive System 13
- Diagrams 13
- Chapter 1 Start 14
- Start Chapter 1 15
- Regeneration 16
- Catalog Number Explanation 18
- Agency Compliance 18
- Chapter 2 21
- System Design Guidelines 22
- Enclosure Selection 24
- Specifications on page 152 25
- 0.38 (1761) 26
- 1.8 (20) - 1.1 26
- Minimizing Electrical Noise 28
- Bonding Multiple Subpanels 30
- Establish Noise Zones 30
- Varistor 31
- AC Power Noise Zones 33
- Table 4 - Kinetix 7000 Drive 35
- AC Line Filters 36
- Shunt Resistor 37
- Mount the Kinetix 7000 Drive 39
- Kinetix 7000 Connector Data 41
- Auxiliary 42
- Commutation 47
- CP_24VDC 51
- Figure 28 - 2099-BM09-S 52
- Figure 29 - 2099-BM10-S 52
- Control Signal Specifications 54
- Hardware Enable 55
- Registration 58
- Control Power Specifications 65
- Motor (MF) and Auxiliary 66
- Feedback (AF) Connections 66
- Auxiliary Feedback (AF) 68
- Feedback Power Supply 68
- Basic Wiring Requirements 71
- Shielded Motor Cable 72
- Required Cable Types 72
- Cable Sizes 73
- General Wire Guidelines 74
- Determine the Input Power 75
- Configuration 75
- Setting the Ground Jumper 78
- Configurations 78
- 2099-BM08-S Drives 79
- Optional 80
- Communications 80
- Grounding the Kinetix 7000 81
- Drive System 81
- Grounding Multiple Subpanels 82
- GMC-RM001 83
- Input Power Wiring 85
- Requirements 85
- Contactors 86
- Power Wire Specifications 87
- Power Wiring Guidelines 88
- Wire the Kinetix 7000 Drive 88
- Connectors 88
- Wire AC Input Power 89
- •m (lb•in) 90
- Wire Motor Output Power 92
- Wire the Motor Brake 92
- Feedback and I/O Cable 93
- Wire Feedback and I/O 95
- Wire Low-profile Connectors 98
- IMPORTANT 100
- External Shunt Module 101
- Connections 101
- SERCOS Fiber-optic Cable 101
- SERCOS interface 103
- Tx (rear) 103
- Rx (front) 103
- Chapter 5 105
- Configure the Drive Modules 106
- Node Addressing Examples 108
- Configure the Logix SERCOS 110
- Configure the SERCOS Module 112
- Configure the Motion Group 114
- Download the Program 125
- Apply Power to the Drive 126
- Test and Tune the Axes 129
- Tune the Axes 131
- Configure Drive Parameters 134
- Chapter 6 137
- Safety Precautions 137
- Interpret Error Codes and 138
- Status Indicators 138
- General System Anomalies 144
- Logix/Drive Fault Behavior 146
- Specifications and Dimensions 149
- Power Specifications 150
- Power Dissipation 152
- Specifications 152
- General Specifications 153
- Certifications 154
- Environmental Specifications 154
- AC Line Filter Specifications 155
- AC Line Reactors 155
- External Shunt Modules 156
- Precharge Capacities of the 157
- Regenerative Power Supply 157
- Product Dimensions 157
- Interconnect Diagrams 161
- Interconnect Diagram Notes 162
- Kinetix 7000 Drive 163
- 2099-BMxx-S 163
- Line Contactor 164
- (M1 on Stop String)* 164
- *120V/240V AC 165
- 1. +24V DC Control Power 166
- *Dashed lines 173
- Kinetix Safe-off Feature 178
- Block Diagram 178
- Upgrade Firmware 179
- Upgrade Firmware Appendix C 181
- Appendix C Upgrade Firmware 182
- 14. Click OK 184
- Rockwell Automation Support 190
- Documentation Feedback 190
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