Rockwell-automation 2099-BMxx Kinetix 7000 High Power Servo Drive User User Manual Page 38
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38 Rockwell Automation Publication 2099-UM001D-EN-P - December 2012
Chapter 2 Install the Kinetix 7000 Drive System
When mounting your shunt module inside the enclosure, follow these additional
guidelines.
• Metal-clad modules can be mounted anywhere in the dirty zone, but as
close to the Kinetix 7000 system as possible.
• Shunt power wires can be run with motor power cables.
• Keep unshielded wiring as short as possible. Keep shunt wiring as flat to
the cabinet as possible.
• Separate shunt power cables from other sensitive, low voltage signal cables.
• The shunt module watts dissipation must be included in the Kinetix 7000
system heat dissipation calculation for selecting an enclosure.
Figure 15 - External Shunt Resistor Inside the Enclosure
Motor Brake and Thermal Switch
The thermal switch and brake are mounted inside the motor, but how you
connect to the axis module depends on the motor series.
See Wire Motor Output Power on page 92
for wiring guidelines specific to your
drive/motor combination, and to Interconnect Diagram Notes
on page 162 for
the interconnect diagram of your drive/motor combination.
C1
C1
VD
D3
D2
D1
VD
VD
D1
D2
Kinetix 7000
Dirty WirewayClean Wireway
No sensitive
equipment within
150 mm (6.0 in.)
Motor Power Cables
Very dirty connections segregated (not
in wireway)
Route 24V DC I/O
Shielded Cable
Route Encoder/Analog/Registration
Shielded Cables
Observe minimum clearance
requirements for shunt
module spacing.
Enclosure
Shunt Module
Shunt Wiring Methods:
Twisted pair in conduit (1st choice).
Shielded twisted pair (2nd choice).
Twisted pair, 2 twists per foot min.
(3rd choice).
I/O and Feedback
Cables
AC Line
Filter
- User Manual 1
- Important User Information 2
- Summary of Changes 3
- New and Updated 3
- Information 3
- Table of Contents 5
- Chapter 4 6
- Chapter 1 11
- About the Drive System 12
- Typical Drive System 13
- Diagrams 13
- Chapter 1 Start 14
- Start Chapter 1 15
- Regeneration 16
- Catalog Number Explanation 18
- Agency Compliance 18
- Chapter 2 21
- System Design Guidelines 22
- Enclosure Selection 24
- Specifications on page 152 25
- 0.38 (1761) 26
- 1.8 (20) - 1.1 26
- Minimizing Electrical Noise 28
- Bonding Multiple Subpanels 30
- Establish Noise Zones 30
- Varistor 31
- AC Power Noise Zones 33
- Table 4 - Kinetix 7000 Drive 35
- AC Line Filters 36
- Shunt Resistor 37
- Mount the Kinetix 7000 Drive 39
- Kinetix 7000 Connector Data 41
- Auxiliary 42
- Commutation 47
- CP_24VDC 51
- Figure 28 - 2099-BM09-S 52
- Figure 29 - 2099-BM10-S 52
- Control Signal Specifications 54
- Hardware Enable 55
- Registration 58
- Control Power Specifications 65
- Motor (MF) and Auxiliary 66
- Feedback (AF) Connections 66
- Auxiliary Feedback (AF) 68
- Feedback Power Supply 68
- Basic Wiring Requirements 71
- Shielded Motor Cable 72
- Required Cable Types 72
- Cable Sizes 73
- General Wire Guidelines 74
- Determine the Input Power 75
- Configuration 75
- Setting the Ground Jumper 78
- Configurations 78
- 2099-BM08-S Drives 79
- Optional 80
- Communications 80
- Grounding the Kinetix 7000 81
- Drive System 81
- Grounding Multiple Subpanels 82
- GMC-RM001 83
- Input Power Wiring 85
- Requirements 85
- Contactors 86
- Power Wire Specifications 87
- Power Wiring Guidelines 88
- Wire the Kinetix 7000 Drive 88
- Connectors 88
- Wire AC Input Power 89
- •m (lb•in) 90
- Wire Motor Output Power 92
- Wire the Motor Brake 92
- Feedback and I/O Cable 93
- Wire Feedback and I/O 95
- Wire Low-profile Connectors 98
- IMPORTANT 100
- External Shunt Module 101
- Connections 101
- SERCOS Fiber-optic Cable 101
- SERCOS interface 103
- Tx (rear) 103
- Rx (front) 103
- Chapter 5 105
- Configure the Drive Modules 106
- Node Addressing Examples 108
- Configure the Logix SERCOS 110
- Configure the SERCOS Module 112
- Configure the Motion Group 114
- Download the Program 125
- Apply Power to the Drive 126
- Test and Tune the Axes 129
- Tune the Axes 131
- Configure Drive Parameters 134
- Chapter 6 137
- Safety Precautions 137
- Interpret Error Codes and 138
- Status Indicators 138
- General System Anomalies 144
- Logix/Drive Fault Behavior 146
- Specifications and Dimensions 149
- Power Specifications 150
- Power Dissipation 152
- Specifications 152
- General Specifications 153
- Certifications 154
- Environmental Specifications 154
- AC Line Filter Specifications 155
- AC Line Reactors 155
- External Shunt Modules 156
- Precharge Capacities of the 157
- Regenerative Power Supply 157
- Product Dimensions 157
- Interconnect Diagrams 161
- Interconnect Diagram Notes 162
- Kinetix 7000 Drive 163
- 2099-BMxx-S 163
- Line Contactor 164
- (M1 on Stop String)* 164
- *120V/240V AC 165
- 1. +24V DC Control Power 166
- *Dashed lines 173
- Kinetix Safe-off Feature 178
- Block Diagram 178
- Upgrade Firmware 179
- Upgrade Firmware Appendix C 181
- Appendix C Upgrade Firmware 182
- 14. Click OK 184
- Rockwell Automation Support 190
- Documentation Feedback 190
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